Electrical switching apparatus including a second trip circuit responding to failure of a first trip circuit to provide a repetitive signal

• US 20070165342A1
• Filed: 01/18/2006
• Published: 07/19/2007
• Est. Priority Date: 01/18/2006
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Elms, Robert
• Granted Patent: US 7,486,492 B2
• Time in Patent Office: Days
• US Class Current: 361/42
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 3/0935 the timing being determined by numerical means
• CPC Class Codes: H02H 3/334 with means to produce an artificial unbalance for other protection or monitoring reasons or remote control H02H3/338 takes precedence

Abstract

A receptacle includes separable contacts, an operating mechanism structured to open and close the separable contacts, and two trip circuits. A first microprocessor-based trip circuit includes a first output having a first arc fault/ground fault trip signal, and a second output having a periodic pulsed signal. A second failsafe trip circuit includes an input having the periodic pulsed signal and an output having a second trip signal. The second failsafe trip circuit is structured to output the second trip signal responsive to failure of the first microprocessor-based trip circuit to provide the periodic pulsed signal. A third circuit responds to the first trip signal and the second trip signal and cooperates with the operating mechanism to trip open the separable contacts.

Claims

1. An electrical switching apparatus comprising:

separable contacts;

an operating mechanism structured to open and close said separable contacts; and

a trip mechanism comprising;

a first trip circuit including a first output having a first trip signal and a second output having a repetitive signal,

a second trip circuit including an input having said repetitive signal and an output having a second trip signal, said second trip circuit being structured to output said second trip signal responsive to failure of said first trip circuit to provide said repetitive signal, and

a third circuit responsive to said first trip signal and said second trip signal and cooperating with said operating mechanism to trip open said separable contacts.

2. The electrical switching apparatus of claim 1 wherein said first trip circuit includes a processor structured to provide at least one of arc fault protection and ground fault protection;

and wherein said second trip circuit is structured to detect and provide a protective trip through said second trip signal responsive to failure of said processor and loss of said arc fault protection or said ground fault protection.

3. The electrical switching apparatus of claim 1 wherein said first trip circuit includes a processor;

wherein the output of said second trip circuit is a first output;

wherein said trip mechanism further comprises a power supply structured to power said processor and a power supply monitor including a second output having a third trip signal responsive to failure of said power supply; and

wherein said third circuit is further responsive to said third trip signal to trip open said separable contacts.

4. The electrical switching apparatus of claim 3 wherein said power supply includes a voltage that powers said processor;

and wherein said power supply monitor responds to said failure of said power supply when said voltage is less than a predetermined value.

5. The electrical switching apparatus of claim 4 wherein said failure of said power supply is caused by failure of said processor.

6. The electrical switching apparatus of claim 1 wherein said third circuit comprises:

a trip coil including a mechanical linkage cooperating with said operating mechanism to trip open said separable contacts, and

a drive circuit structured to drive said trip coil, said drive circuit including a first input responsive to said first trip signal and a second input responsive to said second trip signal.

7. The electrical switching apparatus of claim 6 wherein said first trip circuit includes a processor;

wherein said trip mechanism further comprises a power supply including a voltage structured to power said first trip circuit, and a power supply monitor structured to respond to failure of said power supply when said voltage is less than a predetermined value; and

wherein said drive circuit further includes a silicon controlled rectifier including a gate and an anode driving said trip coil, and an OR gate including an output driving the gate of said silicon controlled rectifier, said first input responsive to said first trip signal and said second input responsive to said second trip signal.

8. The electrical switching apparatus of claim 7 wherein the output of said OR gate includes a resistor electrically connected to the gate of said silicon controlled rectifier;

and wherein said power supply includes a voltage that powers said first trip circuit, and a power supply monitor structured to respond to said failure of said power supply and drive the gate of said silicon controlled rectifier when said voltage is less than a predetermined value.

9. The electrical switching apparatus of claim 1 wherein said repetitive signal is a periodic waveform.

10. The electrical switching apparatus of claim 1 wherein said repetitive signal is a periodic pulsed signal, which repeats a pulse having a predetermined pulse width about once per second.

11. The electrical switching apparatus of claim 10 wherein said predetermined pulse width is about 100 milliseconds.

12. The electrical switching apparatus of claim 1 wherein said second trip circuit is structured to output said second trip signal responsive to said repetitive signal having a high state for greater than a first predetermined time or having a low state for greater than a second predetermined time.

13. The electrical switching apparatus of claim 12 wherein at least one of said first predetermined time and said second predetermined time is about two to about three seconds.

14. The electrical switching apparatus of claim 12 wherein said first trip circuit includes a processor;

wherein said trip mechanism further comprises a power supply including a voltage structured to power said processor, and a power supply monitor structured to respond to failure of said power supply when said voltage is less than a predetermined value.

15. The electrical switching apparatus of claim 14 wherein said power supply includes a nominal voltage of about five volts;

and wherein said predetermined value is about four volts.

16. The electrical switching apparatus of claim 1 wherein said second trip circuit comprises:

a fourth circuit receiving said repetitive signal and outputting an inverted signal,

a capacitor including a voltage,

a resistor charging said capacitor with said inverted signal, and

a fifth circuit receiving the voltage from said capacitor and outputting said second trip signal.

17. The electrical switching apparatus of claim 16 wherein both of said fourth and fifth circuits comprise a Schmitt-trigger inverter.

18. The electrical switching apparatus of claim 16 wherein said trip mechanism further comprises a power supply including an output;

wherein said capacitor is a first capacitor;

wherein said resistor is a first resistor; and

wherein said fourth circuit includes a second capacitor having a first terminal receiving said repetitive signal and a second terminal, a second resistor having a first terminal electrically connected to the second terminal of said second capacitor and a second terminal, a third resistor having a first terminal electrically connected to the second terminal of said second resistor and a second terminal electrically connected to the output of said power supply, and an inverter electrically connected to the first terminal of said third resistor and the second terminal of said second resistor.

19. The electrical switching apparatus of claim 16 wherein said resistor is a first resistor;

and wherein said second trip circuit further comprises a second resistor electrically connected in series with said first resistor and a diode electrically connected in parallel with said second resistor.

20. The electrical switching apparatus of claim 1 wherein said first trip circuit includes a processor;

and wherein said second trip circuit further includes an indicator which is responsive to said repetitive signal to indicate correct operation of said processor.

21. An arc fault or ground fault circuit interrupter comprising:

separable contacts;

an operating mechanism structured to open and close said separable contacts;

a first arc fault or ground fault trip circuit including a first output having a first arc fault or ground fault trip signal and a second output having a repetitive signal;

a second trip circuit including an input having said repetitive signal and an output having a second trip signal, said second trip circuit being structured to output said second trip signal responsive to failure of said first trip circuit to provide said repetitive signal; and

a third circuit responsive to said first arc fault or ground fault trip signal and said second trip signal and cooperating with said operating mechanism to trip open said separable contacts.

22. A receptacle comprising:

separable contacts;

an operating mechanism structured to open and close said separable contacts;

a first trip circuit including a first output having a first trip signal and a second output having a repetitive signal;

a second trip circuit including an input having said repetitive signal and an output having a second trip signal, said second trip circuit being structured to output said second trip signal responsive to failure of said first trip circuit to provide said repetitive signal; and

a third circuit responsive to said first trip signal and said second trip signal and cooperating with said operating mechanism to trip open said separable contacts.