Heat roller of image forming apparatus

• US 20070166069A1
• Filed: 07/25/2006
• Published: 07/19/2007
• Est. Priority Date: 01/17/2006
• Status: Active Grant

• Current Assignee: HP Printing Korea Co., Ltd. (HP Inc.)
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Kim, Jong-Min, Chang, Hyuk-Jae
• Granted Patent: US 7,603,070 B2
• Time in Patent Office: Days
• US Class Current: 399/90
• CPC Class Codes: G03G 15/2053 Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
• CPC Class Codes: G03G 21/1685 for the fixing unit
• CPC Class Codes: G03G 2221/166 Electrical connectors

Abstract

A heat roller of an image forming apparatus is capable of preventing a terminal from being broken and improving contact performance of the terminal. The heat roller includes a heat transfer pipe, a heat generating body disposed at the heat transfer pipe and generating heat, a terminal to apply power to the heat generating body, and an end cap connected to the heat transfer pipe, and having a groove such that the terminal is smoothly inserted without forced bending.

Claims

1. A heat roller of an image forming apparatus comprising:

a heat transfer pipe;

a heat generating body disposed at the heat transfer pipe and generating heat;

a terminal to apply power to the heat generating body; and

an end cap connected to the heat transfer pipe, and having a groove such that the terminal is smoothly inserted without forced bending.

2. The heat roller according to claim 1, further comprising a conductive member, wherein a portion of the terminal extends on an exterior surface of the end cap to improve contact performance with the conductive member.

3. The heat roller according to claim 1, wherein the groove is sloped to smoothly guide the insertion of the terminal.

4. The heat roller according to claim 1, wherein the groove passes through the end cap from the exterior to the center thereof.

5. The heat roller according to claim 1, wherein the groove has an inlet port wider than an outlet port, through which the terminal passes.

6. The heat roller according to claim 1, wherein, when seen from a cross-sectional view of the end cap, a portion of the end cap, into which the terminal is inserted, is disposed diagonally opposite to a tip of the terminal.

7. A heat roller of an image forming apparatus comprising:

a heat transfer pipe;

a heat generating body disposed at the heat transfer pipe and generating heat;

an end cap connected to the heat transfer pipe;

a conductive member; and

a terminal smoothly passing through the end cap without forced bending, and having a portion that extends on an exterior surface of the end cap and applying power to the heat generating body in contact with the conductive member.

8. A heat roller of an image forming apparatus comprising:

a heat transfer pipe;

a heat generating body disposed at the heat transfer pipe and generating heat;

a terminal to apply power to the heat generating body; and

an end cap connected to the heat transfer pipe, and having a portion of the end cap, into which the terminal is inserted, disposed diagonally opposite to a tip of the terminal, when seen from a cross-sectional view.

9. The heat roller according to claim 8, further comprising a conductive member, wherein a portion of the terminal extends on an exterior surface of the end cap to improve contact performance with the conductive member.

10. The heat roller according to claim 8, wherein the groove is sloped to smoothly guide the insertion of the terminal.

11. The heat roller according to claim 8, wherein the groove has an inlet port wider than an outlet port, through which the terminal passes.

12. A fixing unit of an image forming apparatus, comprising:

a heat roller including a heat transfer pipe to apply heat to a recording medium, a heat generating body disposed at the heat transfer pipe and generating heat, a terminal to apply power to the heat generating body, and an end cap connected to the heat transfer pipe, and having a groove such that the terminal is smoothly inserted without forced bending; and

a pressure roller rotating with the heat roller and pressing the recording medium to fix a toner image to the recording medium.

13. The fixing unit according to claim 12, further comprising a conductive member, wherein a portion of the terminal extends on an exterior surface of the end cap to improve contact performance with the conductive member.

14. The fixing unit according to claim 12, wherein the groove is sloped to smoothly guide the insertion of the terminal.

15. The fixing unit according to claim 12, wherein the groove has an inlet port wider than an outlet port, through which the terminal passes.

16. The fixing unit according to claim 12, wherein, when seen from a cross-sectional view of the end cap, a portion of the end cap, into which the terminal is inserted, is disposed diagonally opposite to a tip of the terminal.

17. An image forming apparatus comprising:

a development unit to form a toner image onto an electrostatic latent image of a photoconductive drum;

a transfer unit to transfer the toner image onto a recording medium;

a heat roller including a heat transfer pipe to apply heat to the recording medium, on which the toner image is printed, a heat generating body disposed at the heat transfer pipe and generating heat, a terminal to apply power to the heat generating body, and an end cap connected to the heat transfer pipe, and having a groove such that the terminal is smoothly inserted without forced bending; and

a pressure roller rotating with the heat roller, and pressing the recording medium to fix a toner image onto the recording medium.

18. The image forming apparatus according to claim 17, further comprising a conductive member, wherein a portion of the terminal extends on an exterior surface of the end cap to improve contact performance with the conductive member.

19. The image forming apparatus according to claim 17, wherein the groove is sloped to smoothly guide the insertion of the terminal.

20. The image forming apparatus according to claim 17, wherein the groove has an inlet port wider than an outlet port, through which the terminal passes.

21. A heat roller of an image forming apparatus, comprising:

a heat transfer pipe;

a heat generating body disposed in the heat transfer pipe and generating heat;

at least one terminal electrically connected to the heat generating body; and

at least one end cap connected to the heat transfer pipe, and having a first groove formed on one side, and a second groove formed on an opposite side to the one side.

22. The heat roller according to claim 21, wherein the first groove and the second groove communicate through an opening through the interior of the at least one end cap.

23. The heat roller according to claim 21, wherein the first groove is tapered in a depth direction of the at least one end cap so that the terminal is easily inserted into the first groove.

24. The heat roller according to claim 21, wherein the first groove is sloped in a radial direction of the at least one end cap.

25. The heat roller according to claim 21, wherein the second groove is level to a surface of the opposite side and exposed in a radial direction of the at least one end cap.

26. The heat roller according to claim 21, wherein the first groove and the second groove are on opposite sides both in radial and axial directions of the at least one end cap.

27. The heat roller according to claim 21, wherein the at least one terminal extends from the heat transfer pipe and includes a body portion and a tip portion connected to the body portion.

28. The heat roller according to claim 27, wherein the at least one terminal is received into the first groove and the tip portion of the at least one terminal is fitted in the second groove.

29. The heat roller according to claim 21, wherein the at least one end cap hermetically plugs an end of the heat transfer pipe.

30. The heat roller according to claim 21, further comprising at least one conductive member having a plate shape and a raised contact portion.

31. The heat roller according to claim 21, wherein the at least one end cap further comprises a guide formed on the opposite side of the at least one end cap to allow the conductive member to be mounted to the at least one end cap.

32. The heat roller according to claim 21, further comprising:

an insulating gear engaged with the at least one end cap;

a brush disposed in the interior of the insulating gear, which is in contact with the at least one conductive member and does not rotate relative to the at least one conductive member;

a spring supporting the brush; and

a fixing member disposed in the insulating gears to support the spring, and which does not rotate relative to the at least one conductive member.

33. A fixing unit of an image forming apparatus, comprising:

the heat roller according to claim 21;

and

a pressure roller rotating with the heat roller to press a recording medium therebetween to fix a toner image to the recording medium.

34. An image forming apparatus, comprising:

a development unit to form a toner image onto an electrostatic latent image of a photoconductive drum;

a transfer unit to transfer the toner image onto a recording medium;

the heat roller according to claim 21;

and

a pressure roller rotating with the heat roller to press a recording medium therebetween to fix a toner image to the recording medium.

35. An end cap connectable to a heat transfer pipe usable with a heat roller of an image forming apparatus, comprising a body having a first side and a second side formed opposite of body from the first side, wherein a first groove is formed on the first side, and a second groove is formed on the second side, and first groove and the second groove communicate through an opening through the interior of the body.

36. The end cap according to claim 35, wherein the first groove is sloped in a radial direction of the one end cap.

37. The end cap according to claim 35, wherein the second groove is level to a surface of the opposite side.