ROUTER

• US 20070169847A1
• Filed: 01/25/2007
• Published: 07/26/2007
• Est. Priority Date: 01/26/2006
• Status: Active Grant

• Current Assignee: Positec Power Tools Suzhou Co Ltd (Positec Group Limited)
• Original Assignee: Positec Power Tools Suzhou Co Ltd (Positec Group Limited)
• Inventors: Zhong, Hongfeng
• Granted Patent: US 7,497,649 B2
• Time in Patent Office: Days
• US Class Current: 144/136.950
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: Y10T 409/306608 End mill [e.g., router, etc.]

Abstract

A fixed base router has a base supporting an upright wall. A motor based driver assembly is received in a cylindrical interior space delimited by the wall and movable along a spiral path. A read-out system includes a position sensor that detects and applies the displacement of the driver assembly along the spiral path to a processor based circuit, which in turn generates a signal indicating the displacement and a display device showing up the displacement for visual inspection. The read-out system allows for precise positioning the driver assembly and thus setting a cutting depth of a tool bit carried on and driven by the driver assembly so that adjustment of positioning of the tool bit is made simple, readable and precise.

Claims

1. A fixed base router comprising:

a base assembly comprising a wall delimiting a cylindrical interior space;

a driver assembly rotatably and movably received in the cylindrical interior space of the wall, the driver assembly being movable along a predetermined path with respect to the wall of the base assembly to induce a relative displacement; and

a read-out system comprising a position sensor that detects and processes the relative displacement between the driver assembly and the base assembly to generate a position signal indicating a position of the driver assembly with respect to the base assembly.

2. The fixed base router as claimed in claim 1, wherein the read-out system comprises a processor based circuit that receives and processes data associated with the relative displacement between the driver assembly and the base assembly to generate the position signal.

3. The fixed base router as claimed in claim 1, wherein the predetermined path comprises a spirally extending path so that the driver assembly is subject to a spiral displacement comprising an angular component and an axial linear component with respect to the wall of the base assembly.

4. The fixed base router as claimed in claim 3, wherein the spirally extending path is defined by a spiral groove defined in one of the base assembly and the driver assembly to slidably receive and spirally guide at least one pin provided on the other one of the base assembly and the driver assembly.

5. The fixed base router as claimed in claim 3, wherein the spirally extending path sets a relationship between the axial component and the angular component of the relative spiral displacement, and wherein the position sensor detects the angular component of the relative displacement of the driver assembly that moves along the spirally extending path.

6. The fixed base router as claimed in claim 5, wherein the position sensor comprises an encoding disk is driven by the driver assembly in a predetermined rotatable coupling and a counter fixed to the base assembly and relatively movable with respect to the encoding disk to carry out counting and determining the rotation of the encoding disk based on the counting.

7. The fixed base router as claimed in claim 6, wherein the counter comprises an optical switch, and wherein the encoding disk comprises a plurality of through holes that are distributed in an equally spaced manner, light being arranged to travel through the holes to generate the pulses.

8. The fixed base router as claimed in claim 6, wherein the counter comprises an optical switch, and wherein the encoding disk is transparent and comprises a plurality of opacity sections that are distributed in an equally spaced manner, light being arranged to travel through the encoding disk and regularly blocked by the opacity sections to generate the pulses.

9. The fixed base router as claimed in claim 6, wherein the counter comprises a Hall sensor, and wherein the encoding disk comprises a plurality of magnets that are distributed in an equally spaced manner to be regularly detected by the Hall sensor to generate the pulses.

10. The fixed base router as claimed in claim 6, wherein the rotatable coupling between the driver assembly and the encoding disk comprises a gear train comprising at least two meshed gears for driving the rotation of the encoding disk.

11. The fixed base router as claimed in claim 10, wherein one of the meshed gears comprises a cone gear having a central bore receiving the driver assembly therein and is rotatable in unison with the driver assembly.

12. The fixed base router as claimed in claim 3, wherein the position sensor detects the axial linear component of the relative displacement.

13. The fixed base router as claimed in claim 12, wherein the position sensor comprises a capacitance transducer comprising a fixed sensor rail fixedly mounted to the base assembly and a movable sensor element movable in unison with the driver assembly.