CART COUPLER ASSEMBLY FOR CART COLLECTION MACHINES

• US 20070181352A1
• Filed: 04/04/2007
• Published: 08/09/2007
• Est. Priority Date: 10/15/2003
• Status: Active Grant

• Current Assignee: Dane Industries, Inc.
• Original Assignee: Dane Industries, Inc.
• Inventors: Johnson, Daniel, Holtan, Paul
• Granted Patent: US 7,549,651 B2
• Time in Patent Office: Days
• US Class Current: 180/19.200
• CPC Class Codes: B62B 3/1404 Means for facilitating stowing or transporting of the trolleys; Antitheft arrangements B62B5/0423 takes precedence
• CPC Class Codes: B62B 5/0006 Bumpers; Safety devices

Abstract

The present invention is an improved cart coupler assembly for use on a shopping cart retriever vehicle. The cart coupler assembly provides a means for connecting shopping carts to the cart retriever vehicle. The cart coupler assembly may employ an actuator to move yokes into position to enable the yokes to engage shopping cart members. The cart coupler assembly may employ the upwardly facing concave surfaces of U-shaped yokes to engage the rear wheels of a shopping cart. In the place of yokes, the cart coupler assembly may utilize a shopping cart emulator that emulates one or more portions or features of a shopping cart in order to facilitate the engagement of the coupler assembly to a shopping cart.

Claims

1. A shopping cart retriever adapted to move a string of shopping carts along a travel surface, wherein a shopping cart of the string of shopping carts includes wheels that rollably support the cart on the travel surface, a basket for receiving therein shopping items, and frame members that generally vertically extend between the wheels and the basket to support the basket above the wheels, wherein the basket includes a bottom, sides extending generally vertically upward from the bottom, and an open top defined by the sides, the retriever comprising:

a body;

a drive wheel operably coupled to the body and powered to drive the retriever along the travel surface; and

a cart emulator extending generally horizontally from the body at a height above the travel surface such that when cart emulator properly engages the shopping cart, the cart emulator is received below the bottom of the basket.

2. The shopping cart retriever of claim 1, wherein the cart emulator extends generally horizontally from the body at a height above the travel surface such that when cart emulator properly engages the shopping cart, the cart emulator is received below the bottom of the basket and above the wheels.

3. The shopping cart retriever of claim 1, wherein the cart emulator extends generally horizontally from the body at a height above the travel surface such that when cart emulator properly engages the shopping cart, the cart emulator is received below the bottom of the basket, above the wheels, and between the frame members.

4. The shopping cart retriever of claim 1, wherein the cart emulator gradually slopes downward as it extends generally horizontally away from the body.

5. The shopping cart retriever of claim 4, wherein engaging the shopping cart with the cart emulator causes at least some of the wheels of the shopping cart to lift off of the travel surface.

6. The shopping cart retriever of claim 5, wherein the at least some of the wheels of the shopping cart are the rear wheels of the shopping cart.

7. The shopping cart retriever of claim 5, wherein the cart emulator causing at least some of the wheels of the shopping cart to lift off of the travel surface does not involve vertically displacing the cart emulator relative to the body.

8. The shopping cart retriever of claim 1, wherein engaging the shopping cart with the cart emulator causes at least some of the wheels of the shopping cart to lift off of the travel surface.

9. The shopping cart retriever of claim 8, wherein the at least some of the wheels of the shopping cart are the rear wheels of the cart shopping cart.

10. The shopping cart retriever of claim 1, wherein the bottom of the basket rests on the cart emulator when the cart emulator has fully engaged the shopping cart.

11. The shopping cart retriever of claim 1, wherein the cart emulator includes a pair of elongated members offset from each other and extending generally horizontally away from the body.

12. The shopping cart retriever of claim 11, wherein an offset distance between the elongated members can be adjusted to correspond to a width associated with the shopping cart.

13. The shopping cart retriever of claim 12, wherein the width associated with the shopping cart is the width between the frame members of the shopping cart.

14. The shopping cart retriever of claim 11, wherein the cart emulator further includes a cross member joining the pair of elongated members at a free end of the cart emulator.

15. The shopping cart retriever of claim 14, wherein the cross member and at least one of the elongated members are telescopically related.

16. The shopping cart retriever of claim 14, wherein cart emulator is slopped such the free end of the cart emulator is lower than an opposite end of the cart emulator operably coupled to the body.

17. The shopping cart retriever of claim 1, wherein the cart emulator further includes an engagement feature that engages a feature of the shopping cart to reduce the likelihood the shopping cart will inadvertently disengage from the cart emulator.

18. The shopping cart retriever of claim 17, where the engagement feature includes a tooth feature that engages the feature of the shopping cart.

19. The shopping cart retriever of claim 18, wherein the tooth is oriented upwards.

20. The shopping cart retriever of claim 18, wherein the tooth is spring loaded.

21. A method of moving a sting of shopping carts along a travel surface, the method comprising:

identifying a shopping cart at an end of the string of shopping carts wherein the shopping cart includes wheels that rollably support the cart on the travel surface, a basket for receiving therein shopping items, and frame members that generally vertically extend between the wheels and the basket to support the basket above the wheels, wherein the basket includes a bottom, sides extending generally vertically upward from the bottom, and an open top defined by the sides;

approaching the shopping cart with a powered shopping cart retriever including a cart emulator extending generally horizontally from the retriever; and

engaging the shopping cart by extending the cart emulator below the bottom of the basket.

22. The method of claim 21, wherein when the cart emulator extends below the bottom of the basket, the cart emulator extends between the frame members.

23. The method of claim 22, wherein when the cart emulator extends below the bottom of the basket, the cart emulator extends at a level above the wheels.

24. The method of claim 21, wherein the cart emulator slopes downward as it extends away from the retriever.

25. The method of claim 21, further comprising raising at least one of the wheels of the shopping cart off of the travel surface by engagement of the shopping cart by the cart emulator.

26. The method of claim 21, further comprising raising the cart emulator relative to the retriever.

27. The method of claim 21, further comprising engaging the shopping cart with an engagement feature of the cart emulator.

28. The method of claim 26, wherein engaging the shopping cart with the engagement feature results in a portion of the shopping cart falling behind an upward oriented tooth.

29. The method of claim 21, further comprising modifying a width of the cart emulator.

30. The method of claim 21, wherein when the cart emulator engages the shopping cart at least a portion of the bottom of the basket rests on the cart emulator.

31. The method of claim 30, wherein a rear wheel of the shopping cart is elevated off of the travel surface when the at least a portion of the bottom of the basket rests on the cart emulator.