GENERATOR SYSTEMS AND METHODS

• US 20070182158A1
• Filed: 02/02/2007
• Published: 08/09/2007
• Est. Priority Date: 02/02/2006
• Status: Active Grant

• Current Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Original Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Inventors: Zick, Jonathan, Cerney, Dennis, Serdynski, David, Marx, John, Gongola, Andrew
• Granted Patent: US 7,781,902 B2
• Time in Patent Office: Days
• US Class Current: 290/40.C
• CPC Class Codes: F02D 29/06 peculiar to engines driving electric generators

Abstract

A generator set. In one embodiment, the generator set includes an internal combustion engine, a DC generator, one or more battery cells, and an inverter. The DC generator is coupled to the engine and produces direct current (“DC”) electricity. The battery cells discharge stored DC electricity and can be recharged using DC electricity from the DC generator. The inverter is electrically connected to the DC generator and to the battery cells. The inverter converts DC electricity produced by the DC generator and DC electricity discharged from the one or more battery cells to alternating current (“AC”) electricity. The AC electricity is available for use by a load.

Claims

1. A generator set comprising:

an internal combustion engine;

a DC generator coupled to the engine and configured to produce direct current (“

DC”

) electricity;

one or more battery cells configured to discharge stored DC electricity, the one or more battery cells operable to be recharged using DC electricity from the DC generator; and

an inverter electrically connected to the DC generator and to the one or more battery cells, the inverter configured to convert DC electricity produced by the DC generator and DC electricity discharged from the one or more battery cells to alternating current (“

AC”

) electricity, the AC electricity available for use by a load.

2. The generator set of claim 1, further comprising a charge indicator configured to provide an indication of an amount of stored DC electricity that is available to be discharged by the one or more battery cells.

3. The generator set of claim 1, further comprising a charge limiter configured to limit recharging of the one or more battery cells upon the one or more battery cells reaching a predetermined stored energy threshold.

4. The generator set of claim 1, wherein the one or more battery cells are configured to be compatible with a portable power tool.

5. The generator set of claim 4, wherein the one or more battery cells are lithium ion cells.

6. The generator set of claim 1, wherein the one or more battery cells include a first group of battery cells and a second group of battery cells, and wherein the first group of battery cells are configured to be relatively permanently integrated within the generator set and the second group of battery cells are configured to be removable from the generator set and compatible with a portable power tool.

7. The generator set of claim 6, wherein the first group of battery cells can be recharged using DC electricity from the DC generator independently of the second group of battery cells, and the second group of battery cells can be recharged using DC electricity from the DC generator independently of the first group of battery cells.

8. The generator set of claim 1, further comprising a charge initiator configured to initiate a recharging of the one or more battery cells, wherein the charge initiator is actuatable by a user.

9. The generator set of claim 1, wherein the inverter is configured to convert the DC electricity from the one or more battery cells prior to converting the DC electricity from the DC generator.

10. The generator set of claim 1, wherein the DC generator is configured to supply a first portion of DC electricity to the inverter and a second portion of DC electricity to the one or more battery cells.

11. The generator set of claim 10, wherein, when a load is connected to the inverter, the first portion of the DC electricity from the DC generator is determined by the load, and the second portion of the DC electricity from the DC generator is determined by remaining available DC electricity from the generator.

12. A generator set comprising:

an internal combustion engine;

a DC generator coupled to the engine and configured to produce direct current (“

DC”

) electricity;

one or more battery cells configured to discharge stored DC electricity, the one or more battery cells operable to be recharged using DC electricity from the DC generator;

a battery charger configured to recharge the one or more battery cells, the battery charger being powered by an external power supply; and

an inverter electrically connected to the DC generator and to the one or more battery cells, the inverter configured to convert DC electricity produced by the DC generator and DC electricity discharged from the one or more battery cells to alternating current (“

AC”

) electricity, the AC electricity available for use by a load.

13. The generator set of claim 12, wherein the battery charger is configured to recharge the one or more battery cells when the internal combustion engine is not in operation.

14. The generator set of claim 12, wherein the one or more battery cells include a first group of battery cells and a second group of battery cells, and wherein the first group of battery cells are configured to be relatively permanently integrated within the generator set and the second group of battery cells are configured to be removable from the generator set and compatible with a portable power tool.

15. The generator set of claim 14, wherein the first group of battery cells can be recharged using DC electricity from the DC generator independently of the second group of battery cells, and the second group of battery cells can be recharged using DC electricity from the DC generator independently of the first group of battery cells.

16. The generator set of claim 14, wherein the first group of battery cells is charged using electricity from the DC generator and the second group of battery cells is charged using electricity from the battery charger.

17. A generator set comprising:

an internal combustion engine;

an alternator coupled to the engine and configured to produce electricity; and

a pump coupled to the engine and configured to compress one of a liquid and a gas.

18. The generator set of claim 17, wherein the pump is a portion of an air compressor, the air compressor being integrated with the generator set.

19. The generator set of claim 17, wherein the pump is a portion of a pressure washer, the pressure washer being integrated with the generator set.