Device for carrying out a joint, separation, or suface treatment process, particularly a welding process

• US 20070187378A1
• Filed: 04/13/2007
• Published: 08/16/2007
• Est. Priority Date: 10/13/2004
• Status: Abandoned Application

• Current Assignee: Dritte Patentportfolio Beteiligungsgesellschaft mbH & Co. KG
• Original Assignee: Dritte Patentportfolio Beteiligungsgesellschaft mbH & Co. KG
• Inventors: Karakas, Erdogan
• Application Number:
  US11/783,947
• Publication Number:
  US 20070187378A1
• Time in Patent Office: Days
• US Class Current: 219/130.210
• CPC Class Codes: B23K 9/095 Monitoring or automatic control of welding parameters
• CPC Class Codes: B23K 9/1087 Arc welding using remote control

Abstract

Device for carrying out one of a joint, separation, and surface treatment process includes a working head for acting on workpieces to be processed. There is likewise a sensor device for sensing one of a position and a positional change of the working head and one of a reference point in space relative to a reference position of the working head and to the workpiece to be processed, and in such a manner that at least one characteristic value of the one of the joint, separation, surface treatment process, can be influenced as a function of the one of the sensed position and the positional change, in use.

Claims

1. Device for carrying out one of a joint, separation, and surface treatment process, comprising:

a) a working head for acting on workpieces to be processed; and

b) a sensor device for sensing one of a position and a positional change of the working head and one of a reference point in space relative to a reference position of the working head and to the workpiece to be processed, and in such a manner that at least one characteristic value of the one of the joint, separation, surface treatment process, can be influenced as a function of the one of the sensed position and the positional change, in use.

2. Device according to claim 1, comprising:

a) a control device connected to the sensor device for one of automatic open-loop and closed-loop control of at least one characteristic value of the one of the joint, separation, and surface treatment process, as a function of the one of the position and positional change of the working head.

3. Device according to claim 2, wherein:

a) the device is configured as a welding device for carrying out a welding process on the workpiece, in use; and

b) the working head is configured as a welding head for output of welding energy to the workpiece to be welded, in use.

4. Device according to claim 3, wherein:

a) the control device is connected to a welding-energy source that provides welding energy to the welding head for controlling the welding head in such a manner that it is possible to exercise one of open-loop and closed loop control at the welding-energy source on at least one characteristic value of the welding process as a function of the one of the position and positional change of the welding head sensed by the sensor device.

5. Device according to claim 2, wherein:

a) the sensor device includes at least one sensor for sensing one of a rotational position and a rotational positional change of the working head.

6. Device according to claim 2, wherein:

a) the sensor device includes at least one sensor for sensing translational positional changes of the working head.

7. Device according to claim 5, wherein:

a) the sensor senses one of a speed and an acceleration of a translational and a rotational movement of the working head.

9. Device according to claim 3, wherein:

a) the welding process is a beam welding process.

10. Device according to claim 3, wherein:

a) the welding process is a gas-welding process.

11. Device according to claim 3, wherein:

a) the welding process is an arc welding process.

12. Device according to claim 11 wherein:

a) the welding process is an inert gas shielded arc welding process.

14. Device according to claim 3, wherein:

a) the welding process is a laser-beam welding process.

15. Device according to claim 4, wherein:

a) the at least one characteristic value of the welding process includes at least one of;

i) the amplitude;

ii) the signal shape;

iii) the pulse frequency; and

iv) the pulse modulation of one of a welding current and a welding voltage, the at least one characteristic value being influenceable as a function of one of the position and the positional change of the welding head sensed by the sensor device.

16. Device according to claim 14, wherein:

a) the influenceable characteristic values of the welding process include a contact pressure of at least one welding electrode of the welding head on one of the workpieces to be welded.

17. Device according to claim 14, wherein:

a) the influenceable characteristic values of the welding process include a feed speed of at least one welding rod guided on the welding head, in use.

18. Device according to claim 3, wherein:

a) the device is a welding torch.

19. Device according to claim 1, wherein:

a) the device is a paint spraying device.

20. Device according to claim 1, wherein:

a) the device is an adhesive device.

21. Device according to claim 1, wherein:

a) at least one sensor of the sensor device is provided on the working head.

22. Device according to claim 1, wherein:

a) at least one sensor of the sensor device can be worn on the body of a worker using the device.

23. Device according to claim 2, wherein:

a) the one of the reference position of the working head and a reference point in space can be selected by one of a worker and by the control device, in use.

24. Device according to claims 4, wherein:

a) the control device assigns predetermined values to the characteristic values of the process as a function of one of the selected reference position and the one of the position and positional changes of the working head sensed by the sensor device.

25. Device according to claim 2, wherein:

a) the control device automatically exercises one of open-loop and closed-loop control of the characteristic values of the process during the processing operation.

26. Device according to claim 2, wherein:

a) a display device is provided for displaying an operating mode of the device selected by the control device as a function of output signals of the sensor device.

27. Device according to claim 1, wherein:

a) an operating device is provided for the manual selection of an operating mode of the device.

28. Device according to claim 2, wherein:

a) the control device influences the at least one characteristic value in such a manner that the process is carried out without interruption.

29. Device according to claim 2, wherein:

a) the control device influences the at least one characteristic value in a time-continuous manner.

30. Device according to claim 2, wherein:

a) the control device influences the at least one characteristic value in a time-discrete manner.

31. Device according to claim 1, wherein:

a) the sensor device detects one of a spatial position and a spatial positional change of the working head in three-dimensional space.

32. Device according to claim 4, wherein:

a) different values of the at least one characteristic value of the joint, separation, or surface treatment process are assigned to different positions of the working head; and

b) the control device assigns a predetermined value to the respective at least one characteristic value as a function of the position of the working head sensed by the sensor device.

33. Device according to claim 4, wherein:

a) a first value of the at least one characteristic value is assigned to at least one first position of the working head, and a second value of the at least one characteristic value is assigned to at least one second position of the working head; and

b) the control device assigns the first value to the at least one characteristic value when an output signal of the sensor device indicates that the working head is in the first position and assigns the second value to the at least one characteristic value when an output signal of the sensor device indicates that the working head is in the second position.

8. Device according to claim, wherein:

a) the working head is configured for being managed by one of hand and by a handling device, during the processing operation.

13. Device according to claim wherein:

a) the welding process is a stud welding process.