Solenoid driver circuit

• US 20070188967A1
• Filed: 02/10/2006
• Published: 08/16/2007
• Est. Priority Date: 02/10/2006
• Status: Abandoned Application

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Radhamohan, Subbaraya, Smith, Stephen, Stoltz, Thomas
• Application Number:
  US11/351,508
• Publication Number:
  US 20070188967A1
• Time in Patent Office: Days
• US Class Current: 361/155
• CPC Class Codes: H01F 2007/1822 using a capacitor to produce a boost voltage
• CPC Class Codes: H01F 2007/1888 using pulse width modulation
• CPC Class Codes: H01F 7/1811 demagnetising upon switching off, removing residual magnetism
• CPC Class Codes: H01F 7/1816 making use of an energy accumulator for relays H01H47/043

Abstract

A solenoid drive circuit includes a boost energy storage device, such as a capacitor, that captures energy from and discharges energy to a solenoid. Switches control the connection between the boost device, the solenoid, and a power source. This allows the solenoid response time to be variable based on the characteristics of the boost device as well as the solenoid. By providing two different solenoid current rise and decay rates and by capturing and re-using energy stored in the solenoid, the inventive drive circuit enhances solenoid response and increases efficiency.

Claims

1. A drive circuit, comprising:

a solenoid;

a boost device that stores energy; and

at least one switch that controls current flow through the solenoid and the boost device by directing energy from the boost device to the solenoid in a first state and directing energy from the solenoid to the boost device for storage in a second state,

wherein at least one of a current rise rate and a current fall rate in the solenoid is controlled by the solenoid and the boost device.

2. The drive circuit of claim 1, wherein the boost device is a capacitor.

3. The drive circuit of claim 1, wherein the boost device has a storage size less than or equal to an energy storage requirement for complete charging of the solenoid to allow complete discharge of the boost device.

4. The drive circuit of claim 1, wherein the boost device has a storage size greater than an energy storage requirement for complete charging of the solenoid to allow partial discharge of the boost device.

5. The drive circuit of claim 1, wherein said at least one switch is a semiconductor switch.

6. The drive circuit of claim 1, further comprising:

a comparator that compares a desired boost voltage with a voltage across the boost device; and

a switch controller that controls said at least one switch to discharge the solenoid into the boost device if the comparator indicates that the voltage across the boost device is lower than the desired boost voltage.

7. The drive circuit of claim 1, further comprising a demagnetization device for demagnetizing the solenoid.

8. The drive circuit of claim 7, wherein the demagnetization device is a capacitor having a value that provides pulse demagnetization.

9. The drive circuit of claim 7, wherein the demagnetization device is a capacitor having a value that provides decaying sinusoidal demagnetization.

10. A drive circuit, comprising:

a solenoid;

a power source;

a boost device that stores energy;

a first switch and a second switch that control current flow through the solenoid and the boost device by discharging energy from the boost device to the solenoid in a first state and directing energy from the solenoid to the boost device for storage in a second state,

a switch controller that controls operation of the first switch and the second switch;

a first current steering device and a second current steering device that selectively direct current through the solenoid, the power source, and the boost devices based on the states of the first switch and the second switch;

wherein at least one of a current rise rate and a current fall rate in the solenoid is controlled by the solenoid and the boost device at a first rate and a second rate slower than the first rate.

11. The drive circuit of claim 10, wherein

the first and second switches are disposed in series with the solenoid,

the second switch and the solenoid are disposed in parallel with the power source, and

the second switch is disposed in parallel with the boost device.

12. The drive circuit of claim 10, wherein the first current steering device is disposed in series with the power source and the second current steering device is disposed in series between the second switch and the boost device.

13. The drive circuit of claim 10, further comprising:

a comparator that compares a desired boost voltage with a voltage across the boost device; and

a switch controller that controls at least one of the first and second switches to charge the boost device if the voltage across the boost device is lower than the desired boost voltage.

14. The drive circuit of claim 10, further comprising a third current steering device disposed in parallel with the solenoid and the second switch.

15. The drive circuit of claim 10, further comprising:

a third current steering device disposed in parallel with the solenoid;

a demagnetization device coupled to the third current steering device; and

a third switch disposed in parallel with the third current steering device.

16. A method for operating a drive circuit having a solenoid, a power source, a boost device that stores energy and at least one switch that controls current flow through the solenoid, the method comprising:

charging the solenoid by discharging current from the boost device to the solenoid at a first rate, and

charging the solenoid from the power supply at a second rate slower than the first rate;

discharging the solenoid; and

charging the boost device during the discharging step by capturing energy from the solenoid during the discharging step in the boost device.

17. The method of claim 16, further comprising repeating the steps of charging the solenoid and discharging the solenoid before the reducing step.

18. The method of claim 16, further comprising:

comparing a voltage across the boost device with a desired boost voltage; and

charging the boost device with the power supply if the voltage across the boost device is lower than the desired boost voltage.

19. The method of claim 16, wherein the circuit further comprises a demagnetization device, and wherein the method further comprises discharging current from the demagnetization device into the solenoid before the step of charging the solenoid.

20. The method of claim 19, wherein the step of discharging current from the demagnetization device conducts pulse demagnetization.

21. The method of claim 19, wherein the step of discharging current from the demagnetization device conducts decaying sinusoidal demagnetization.

22. A drive circuit, comprising:

a solenoid;

a boost device that stores energy, wherein at least one of a current rise rate and a current fall rate in the solenoid occurs at a first rate and at a second rate different than the first rate;

a controller that controls current flow through the solenoid and the boost device according to a plurality of operating modes, in which

in a first operating mode, current flows from the boost device to the solenoid at the first rate;

in a second operating mode, current alternately flows between the solenoid and the boost device at the second rate.

23. The drive circuit of claim 22, further comprising a plurality of switches, wherein the controller determines at least one switching time for conducting the first and second operating modes.

24. The drive circuit of claim 22, wherein the controller controls current flow according to at least one of a solenoid current, boost device voltage, solenoid response, or an external system response.

25. The drive circuit of claim 22, further comprising a comparator that compares a voltage across the boost device with a desired boost voltage, wherein the controller directs current from the solenoid into the boost device if the voltage across the boost device is lower than the desired boost voltage.

26. The drive circuit of claim 22, further comprising a demagnetization device, wherein the controller directs current from the solenoid to the demagnetization device to transfer magnetic energy from the solenoid to the demagnetization device.