Method and apparatus for material processing

• US 20070189347A1
• Filed: 01/12/2007
• Published: 08/16/2007
• Est. Priority Date: 03/18/2003
• Status: Active Grant

• Current Assignee: Andrew Joseph, Jay Eastman, John Phillips, Michael Patena, Paul Coleman, Paul Denney, Paul Fallara, Ta-Chieh Huang, Tim Burnham
• Original Assignee: Andrew Joseph, Jay Eastman, John Phillips, Michael Patena, Paul Coleman, Paul Denney, Paul Fallara, Ta-Chieh Huang, Tim Burnham
• Inventors: Coleman, Paul, Burnham, Tim, Huang, Ta-Chieh, Eastman, Jay, Denney, Paul, Phillips, John, Patena, Michael, Joseph, Andrew, Fallara, Paul
• Granted Patent: US 7,620,085 B2
• Time in Patent Office: Days
• US Class Current: 372/37
• CPC Class Codes: B23K 26/032 using optical means
• CPC Class Codes: B23K 26/0884 in at least in three axial directions, e.g. manipulators, robots
• CPC Class Codes: B23K 26/12 in a special atmosphere, e.g. in an enclosure
• CPC Class Codes: B23K 26/123 in an atmosphere of particular gases
• CPC Class Codes: B23K 26/128 Laser beam path enclosures
• CPC Class Codes: B23K 26/1464 Supply to, or discharge from, nozzles of media, e.g. gas, powder, wire

Abstract

An apparatus processes a surface of an inhabitable structure. The apparatus includes a laser base unit adapted to provide laser light to an interaction region, the laser light removing material from the structure. The laser base unit includes a laser generator and a laser head coupled to the laser generator. The laser head is adapted to remove the material from the interaction region, thereby providing reduced disruption to activities within the structure. The apparatus further includes an anchoring mechanism adapted to be releasably coupled to the structure and releasably coupled to the laser head. The apparatus further includes a controller electrically coupled to the laser base unit. The controller is adapted to transmit control signals to the laser base unit in response to user input.

Claims

1. An apparatus for processing a surface of an inhabitable structure, the apparatus comprising:

a laser head adapted to provide laser light to an interaction region and adapted to remove material from the interaction region; and

an anchoring mechanism adapted to be releasably coupled to the structure and releasably coupled to the laser head.

2. The apparatus of claim 1, wherein the laser head is releasably coupled to a laser generator, whereby the apparatus can be reversibly assembled and disassembled to facilitate transportation of the apparatus to locations in proximity to or within the structure.

3. The apparatus of claim 2, wherein the laser generator comprises an arc-lamp-pumped Nd:

YAG laser.

4. The apparatus of claim 2, wherein the laser generator comprises a fiber laser.

5. The apparatus of claim 2, wherein the laser head comprises laser optical elements adapted to receive laser light from the laser generator and to direct the laser light to the interaction region.

6. The apparatus of claim 1, wherein the laser head comprises a containment plenum adapted to confine the material and to remove the material from the interaction region.

7. The apparatus of claim 6, wherein the containment plenum is further adapted to reduce noise and light emitted out of the containment plenum from the interaction region.

8. The apparatus of claim 6, wherein the containment plenum comprises an extraction port which provides a pathway for removal of the material from the containment plenum.

9. The apparatus of claim 6, wherein the containment plenum comprises a resilient interface adapted to contact the structure and to substantially surround the interaction region, thereby facilitating confinement and removal of material from the interaction region.

10. The apparatus of claim 9, wherein the resilient interface comprises a wire brush.

11. The apparatus of claim 1, wherein the laser head comprises a nozzle fluidly coupled to a compressed gas supply, the nozzle adapted to direct a compressed gas stream to the interaction region.

12. The apparatus of claim 1, wherein the anchoring mechanism comprises one or more resilient vacuum pads coupled to at least one vacuum generator.

13. An apparatus for processing a surface of an inhabitable structure with reduced disruption to activities within the structure, the apparatus comprising:

means for providing laser light to an interaction region of the structure to remove material from the structure;

means for releasably anchoring the apparatus to the structure; and

means for releasably coupling the providing means to the anchoring means,

means for controlling the laser light in response to user input.

14. The apparatus of claim 13, further comprising means for confining the material and removing the material from the interaction region.

15. A method of processing a surface of an inhabitable structure with reduced disruption to activities within the structure, the method comprising:

providing an apparatus comprising;

a laser head adapted to provide laser light to an interaction region and adapted to remove material from the interaction region; and

an anchoring mechanism adapted to be releasably coupled to the structure and releasably coupled to the laser head;

releasably coupling the anchoring mechanism to the structure and to the laser head;

providing the laser light to the surface using the laser head, causing the laser light to interact with the structure in the interaction region to remove material from the structure; and

confining the material and removing the material from the interaction region.

16. An apparatus for processing a surface of an inhabitable structure, the apparatus comprising:

a head adapted to provide energy waves to an interaction region and adapted to remove material from the interaction region; and

an anchoring mechanism adapted to be releasably coupled to the structure and releasably coupled to the head.

17. The apparatus of claim 16, wherein the energy waves are electromagnetic waves.

18. The apparatus of claim 16, wherein the energy waves are ultrasonic waves.

19. The apparatus of claim 16, wherein the energy waves are acoustic waves.