Device and method for generating excited and/or ionized particles in a plasma

• US 20070189918A1
• Filed: 02/12/2007
• Published: 08/16/2007
• Est. Priority Date: 02/10/2006
• Status: Abandoned Application

• Current Assignee: Muegge GmbH
• Original Assignee: R3T GmbH Rapid Reactive Radicals Technology
• Inventors: Gschwandtner, Alexander
• Application Number:
  US11/704,978
• Publication Number:
  US 20070189918A1
• Time in Patent Office: Days
• US Class Current: 422/22
• CPC Class Codes: H01J 37/32192 Microwave generated discharge H01J37/32357, H01J37/32366, H01J37/32394, H01J37/32403 take precedence
• CPC Class Codes: H05H 1/46 using applied electromagnetic fields, e.g. high frequency or microwave energy H05H1/26 takes precedence
• CPC Class Codes: H05H 1/4637 using cables
• CPC Class Codes: H05H 1/4697 using glow discharges

Abstract

The invention relates to a device for generating excited and/or ionized particles in a plasma from a process gas, which comprises a generator for generating an electromagnetic wave, a waveguide, and a gas discharge chamber with a gas discharge space in which the excited and/or ionized particles are formed, and comprising a dielectric in which the gas discharge space is formed, the gas discharge chamber being arranged inside the waveguide. In order to be able to use the largest possible microwave powers while achieving a long service life, the dielectric forms an end base from which side walls branch off so as to form the gas discharge space. The electromagnetic wave can also be coupled into the end base.

Claims

1. A device for generating excited and/or ionized particles in a plasma from a process gas, comprising:

a generator for generating an electromagnetic wave;

a waveguide;

a gas discharge chamber with a gas discharge space in which the excited and/or ionized particles are formed; and

a dielectric in which the gas discharge space is formed, the gas discharge chamber being arranged inside the waveguide, wherein the dielectric forms an end base from which side walls extend so as to form the gas discharge space, and wherein the electromagnetic wave can be coupled into the end base.

2. The device as claimed in claim 1, wherein the gas discharge chamber substantially fills the waveguide.

3. The device as claimed in claim 1 comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, characterized in that the gas outlet is provided at the end of the gas discharge space opposing the end base.

4. The device as claimed in claim 3, wherein the gas inlet is provided at the end of the gas discharge space facing the end base.

5. The device as claimed in claim 1, wherein the gas discharge chamber is formed symmetrically with respect to the longitudinal axis of the waveguide.

6. The device as claimed in claim 1, wherein the end base is constructed as a cylindrical or hemispherical body.

7. The device as claimed in claim 1, wherein the side walls of the gas discharge chamber comprise at least one, in particular circumferential, cross-sectional taper.

8. The device as claimed in claim 7, comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, characterized in that the at least one cross-sectional taper is provided in the region of the gas outlet.

9. The device as claimed in claim 7, comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, characterized in that a plurality of cross-sectional tapers is provided, the size of the tapers increasing in the direction of the gas outlet.

10. The device as claimed in claim 7 wherein the at least one cross-sectional taper is constructed in the form of a circumferential annular groove.

11. The device as claimed in claim 1, further comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, wherein the side walls of the gas discharge chamber are constructed in such a way that their cross-section continually tapers in the direction of the gas outlet.

12. The device as claimed in claim 1, wherein the side walls of the gas discharge chamber comprise at least one, in particular circumferential, projection which protrudes from the side of the side walls facing the waveguide and of which the cross-sectional extent corresponds to half the wavelength of the electromagnetic shaft.

13. The device as claimed in claim 12, comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, wherein the at least one projection is provided in the region of the gas outlet.

14. The device as claimed in claim 12 wherein the at least one projection is constructed as a circumferential bead.

15. The device as claimed in claim 1, wherein provided at the side of the side walls facing the gas discharge space is at least one, in particular circumferential, shoulder, of which the length corresponds to a quarter of the wavelength of the electromagnetic wave.

16. The device as claimed in claim 15, comprising a gas inlet and a gas outlet for supplying or removing process gas into or from the gas discharge space, characterized in that the gas outlet is provided at the end of the gas discharge space opposing the end base, and in that a plurality of circumferential shoulders are arranged in a stepped manner one behind the other such that the gas discharge space widens in the gas outlet direction.

17. The device as claimed in claim 1, wherein the waveguide is substantially cuboidal, cylindrical or conical.

18. The device as claimed in claim 17, wherein the waveguide is cuboidal, the width of the waveguide being greater than half the wavelength of the electromagnetic wave.

19. The device as claimed in claim 17, wherein the waveguide is constructed as a circular cylinder, the diameter of the cylinder being greater than the cut-off wavelength of the electromagnetic wave.

20. The device as claimed in claim 1, wherein the waveguide is differently shaped in certain sections.

21. The device as claimed in claim 20, wherein the waveguide is cylindrical in the region of the end base and conical in the region of the gas discharge space.

22. The device as claimed in claim 1, wherein the gas discharge chamber is fitted in the waveguide with interference fit.

23. The device as claimed in claim 1, wherein provided on the waveguide is a cooling system which envelops the gas discharge chamber over a large area.

24. The device as claimed in claim 1, wherein the electromagnetic wave can be coupled into the end base by means of a coupling pin or a coupling coil of a coaxial conductor.

25. The device as claimed in claim 24, wherein at its end the coupling pin comprises a junction which is arranged directly adjacent to the dielectric.

26. The device as claimed in claim 1, wherein the electromagnetic wave can be coupled into the end base by means of a waveguide supply line.

27. A method for generating excited and/or ionized particles in a plasma from a process gas in which an electromagnetic wave is generated and is coupled into a dielectric of a gas discharge chamber, comprising:

forming in the dielectric a gas discharge space which comprises a gas inlet and a gas outlet for supplying or removing process gas, with the gas discharge chamber being arranged inside a waveguide, wherein the electromagnetic wave is coupled into an end base of the dielectric, the gas discharge space is arranged between the end base and the gas outlet.

28. The method as claimed in claim 27, wherein as a result of suitable configuration of the dielectric the energy of the electromagnetic wave coupled into the gas discharge chamber in the end base is consumed up until the gas outlet is reached.