Dry-particle packaging systems and methods of making same
First Claim
Patent Images
1. An energy storage device product, including:
- a self-supporting film consisting of a dry mix of dry carbon and dry binder particles.
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0 Petitions
Accused Products
Abstract
A dry process based energy storage product and method for making is disclosed.
131 Citations
132 Claims
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1. An energy storage device product, including:
a self-supporting film consisting of a dry mix of dry carbon and dry binder particles. - View Dependent Claims (2, 3)
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4. An energy storage device product, comprising:
one or more self-supporting dry adhesive film comprising a dry mix of dry binder and dry carbon particles. - View Dependent Claims (5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20)
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21. An energy storage product, consisting of:
a dry mix of dry binder and dry carbon particles formed into a continuous self-supporting adhesive electrode film without the substantial use of any processing additives. - View Dependent Claims (22, 23, 24, 25, 26)
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27. An electrode, the electrode comprising:
a self-supporting dry film including compacted dry binder and dry carbon particles. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38)
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39. A capacitor, comprising;
a plurality of dry processed particles, the dry processed particles including binder and carbon particles. - View Dependent Claims (40, 41, 42, 43, 44, 45, 46, 47, 48, 49)
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50. A capacitor, the capacitor comprising:
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a collector;
the collector having two sides; and
two electrode film layers, wherein a first electrode film layer is bonded directly onto a first surface of the collector, and wherein a second electrode film layer is bonded directly onto a second surface of the collector. - View Dependent Claims (51, 52, 53, 54, 55, 56)
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57. An apparatus for manufacture of an energy device electrode, comprising:
one or more feeder, wherein each feeder provides dry carbon and binder particles to process the particles in a dry state. - View Dependent Claims (58, 59, 60, 61, 62, 63, 64)
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65. An energy storage device electrode, comprising:
a dry film, wherein the dry film comprises intermixed dry carbon and dry binder particles, wherein some of the dry carbon and dry binder particles are intermixed within the dry film with a first gradient, wherein some of the dry carbon and dry binder particles are intermixed within the dry film with an opposing different second gradient, wherein the first gradient of particles provides electrode functionality, and wherein the second gradient of particles provides adhesive functionality.
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66. An energy storage device, comprising:
one or more continuous self supporting intermixed film structure comprising dry carbon particles and dry binder particles, the film structure comprising about zero parts per million processing additive. - View Dependent Claims (67, 68, 69, 70, 71, 72, 73, 74, 75)
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76. An energy storage device, comprising:
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a housing;
a collector, the collector having a surface;
an electrolyte, the electrolyte disposed within the housing; and
an electrode film, wherein the electrode film is impregnated with the electrolyte, and wherein the electrode film is coupled directly to the surface. - View Dependent Claims (77, 78, 79, 80)
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81. An energy storage device structure, comprising:
one or more electrode film, wherein the one or more electrode film is both conductive and adhesive, and wherein the one or more electrode film is coupled directly to a current collector.
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82. An energy storage device structure, comprising:
one or more self-supporting dry process based electrode film. - View Dependent Claims (83, 84, 85)
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86. A capacitor structure, comprising
a collector; - and
a plurality of dry processed particles coupled to the collector, wherein the particles define a long integral dry electrode film. - View Dependent Claims (87, 88, 89, 90, 91, 92, 93, 94, 95)
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96. An electrode, comprising:
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a collector; and
a dry process based electrode film, wherein the electrode film is coupled to the collector, wherein the electrode film comprises conductive particles and binder particles, and wherein between the collector and the electrode film there exists only one distinct interface. - View Dependent Claims (97, 98, 99, 100)
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101. An energy storage device electrode, the electrode comprising:
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adhesive binder particles; and
carbon particles, the carbon particles comprising a surface, wherein a plurality of the carbon particles are coupled to each other by the adhesive binder particles, and wherein a plurality of the carbon particles make direct carbon particle to carbon particle contact.
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102. An energy storage device structure, comprising:
a plurality of intermixed dry processed carbon and binder particles formed into an electrode, wherein as compared to an electrode formed of a plurality of substantially similar carbon and binder particles processed with a processing additive, the intermixed dry processed carbon and binder particles comprise less residue.
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103. A capacitor, comprising
a continuous compacted self supporting dry adhesive electrode film comprised of a dry mix of dry binder and dry carbon particles, the film coupled to a collector, the collector shaped into a roll disposed within a sealed aluminum housing.
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105. An energy storage device, comprising:
dry process based adhesive electrode means for providing adhesive electrode functionality in an energy storage device.
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106. An energy storage device product, comprising:
a plurality of dry particles held together by a matrix of dry binder. - View Dependent Claims (107, 108, 109, 110, 111, 112)
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113. An electro-chemical energy product, comprising:
an electrode, the electrode including a structure formed of a plurality of particles, wherein the structure comprises substantially no processing additives. - View Dependent Claims (114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132)
Specification