Form measuring instrument, form measuring method and form measuring program

• US 20070198212A1
• Filed: 02/02/2007
• Published: 08/23/2007
• Est. Priority Date: 02/10/2006
• Status: Active Grant

• Current Assignee: Mitutoyo Corporation
• Original Assignee: Mitutoyo Corporation
• Inventors: Goto, Tomonori, Kadowaki, Soichi, Kojima, Tsukasa
• Granted Patent: US 7,542,872 B2
• Time in Patent Office: Days
• US Class Current: 702/168
• CPC Class Codes: G01B 21/042 Calibration or calibration artifacts G01B3/30, G01B9/02072 take precedence
• CPC Class Codes: G01B 5/008 using coordinate measuring machines

Abstract

A form measuring instrument measures a form of a surface of an object to be measured using a contact to follow the surface. A pseudo-measurement point acquirer acquires positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations. A normal vector generator estimates a surface or line along the pseudo-measurement points from the pseudo-measurement points to calculate normal vectors extending from the pseudo-measurement points to the surface or line. A contact model locator locates contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models. A measurement point calculator calculates cross points as measurement points, at which the normal vectors cross the surfaces of the located contact models.

Claims

1. A form measuring instrument for measuring a form of a surface of an object to be measured using a contact to follow the surface, the instrument comprising:

a pseudo-measurement point acquirer operative to acquire positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations;

a normal vector generator operative to estimate a surface or line along the pseudo-measurement points from the pseudo-measurement points to calculate normal vectors extending from the pseudo-measurement points to the surface or line;

a contact model locator operative to locate contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculator operative to calculate cross points as measurement points, at which the normal vectors cross the surfaces of the located contact models.

2. A form measuring instrument for measuring a form of a surface of an object to be measured using a contact to follow the surface, the instrument comprising:

a pseudo-measurement point acquirer operative to acquire positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations;

an orthogonal cross point calculator operative to calculate orthogonal cross points to a designed surface defined by designed values of the object from the pseudo-measurement points;

a contact model locator operative to locate the contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculator operative to calculate cross points as measurement points, at which straight lines connecting the pseudo-measurement points and the orthogonal cross points cross the designed surfaces of the contact models.

3. The form measuring instrument according to claim 2, further comprising a setting comparator operative to use as an estimation a square sum of distances between the measurement points and the orthogonal cross points, and to translate and rotate the designed surface or the measurement points to minimize the square sum until the estimation converges.

4. The form measuring instrument according to claim 2, further comprising a contact form calculator operative to calculate the contact model through a measurement of a known-form, reference form object serving as a calibration reference.

5. The form measuring instrument according to claim 4, wherein the reference form object is a spherical reference ball.

6. The form measuring instrument according to claim 4, wherein the contact form calculator corrects the contact model using the measured value of the object to be measured.

7. The form measuring instrument according to claim 4, wherein the contact form calculator expresses the contact model with one of a free curved surface, a conicoid and a triangular mesh.

8. A form measuring method for measuring a form of a surface of an object to be measured using a contact to follow the surface, the method comprising:

a pseudo-measurement point acquisition step of acquiring positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations;

a normal vector generation step of estimating a surface or line along the pseudo-measurement points from the pseudo-measurement points to calculate normal vectors extending from the pseudo-measurement points to the surface or line;

a contact model location step of locating contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculation step of calculating cross points as measurement points, at which the normal vectors cross the surfaces of the located contact models.

9. A form measuring method for measuring a form of a surface of an object to be measured using a contact to follow the surface, the method comprising:

a pseudo-measurement point acquisition step of acquiring positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the target at a plurality of locations;

an orthogonal cross point calculation step of calculating orthogonal cross points to a designed surface defined by designed values of the object from the pseudo-measurement points;

a contact model location step of locating contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculation step of calculating cross points as measurement points, at which straight lines connecting the pseudo-measurement points and the orthogonal cross points cross the designed surfaces of the contact models.

10. The form measuring method according to claim 9, further comprising a setting comparison step of using as an estimation a square sum of distances between the measurement points and the orthogonal cross points, and translating and rotating the designed surface or the measurement points to minimize the square sum until the estimation converges.

11. The form measuring method according to claim 9, further comprising a contact form calculation step of calculating the contact model through a measurement of a known-form, reference form object serving as a calibration reference.

12. The form measuring method according to claim 9, further comprising a contact model correction step of correcting the contact model using the measured value of the object to be measured.

13. The form measuring method according to claim 11, wherein the contact model correction step includes expressing the contact model with one of a free curved surface, a conicoid and a triangular mesh.

14. A computer-executable, form measuring program for measuring a form of surface of an object to be measured using a contact to follow the surface, the program comprising:

a pseudo-measurement point acquisition step of acquiring positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations;

a normal vector generation step of estimating a surface or line along the pseudo-measurement points from the pseudo-measurement points to calculate normal vectors extending from the pseudo-measurement points to the surface or line;

a contact model location step of locating contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculation step of calculating cross points as measurement points, at which the normal vectors cross the surfaces of the located contact models.

15. A computer-executable, form measuring program for measuring a form of a surface of an object to be measured using a contact to follow the surface, the program comprising:

a pseudo-measurement point acquisition step of acquiring positional coordinates of the reference point of the contact as pseudo-measurement points when the contact touches the object at a plurality of locations;

an orthogonal cross point calculation step of calculating orthogonal cross points to a designed surface defined by designed values of the object from the pseudo-measurement points;

a contact model location step of locating contact models which specify the surface form of the contact so as to coincide the pseudo-measurement points with reference points of the contact models and so as to coincide attitudes of the contact on measurement with attitudes of the contact models; and

a measurement point calculation step of calculating cross points as measurement points, at which straight lines connecting the pseudo-measurement points and the orthogonal cross points cross the designed surfaces of the contact models.

16. The form measuring program according to claim 15, further comprising a computer-executable, setting comparison step of using as an estimation a square sum of distances between the measurement points and the orthogonal cross points, and translating and rotating the designed surface or the measurement points to minimize the square sum until the estimation converges.

17. The form measuring program according to claim 15, further comprising a computer-executable, contact form calculation step of calculating the contact model through a measurement of a known-form, reference form object serving as a calibration reference.

18. The form measuring program according to claim 15, further comprising a computer-executable, contact model correction step of correcting the contact model using the measured value of the object to be measured.

19. The form measuring program according to claim 17, wherein the contact model correction step includes expressing the contact model with one of a free curved surface, a conicoid and a triangular mesh.