Prosthetic foot with tunable performance

• US 20070213841A1
• Filed: 12/22/2006
• Published: 09/13/2007
• Est. Priority Date: 03/30/2001
• Status: Abandoned Application

• Current Assignee: BioQuest Prosthetics LLC
• Original Assignee: BioQuest Prosthetics LLC
• Inventors: Claudino, Byron, Townsend, Barry
• Application Number:
  US11/643,676
• Publication Number:
  US 20070213841A1
• Time in Patent Office: Days
• US Class Current: 623/52
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/5023 along two perpendicular axes
• CPC Class Codes: A61F 2002/5026 for adjusting a diameter
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5066 Muscles
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/5093 Tendon- or ligament-replacing cables
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6635 Metatarsals
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6685 S-shaped
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A lower extremity prosthesis including a foot, an ankle, a shank and a posterior calf device to store energy during force loading of the prosthesis and return the stored energy during force unloading to increase the kinetic power generated for propulsive force by the prosthesis in gait. The posterior calf device includes at least one coiled spring formed monolithically with the shank and having a free end, and at least one elongated member extending between the free end of the at least coiled spring and the lower portion of the prosthesis. The at least one coiled spring is resiliently uncoiled in response to anterior movement of the upper end of the shank in gait for storing energy.

Claims

1. A lower extremity prosthesis comprising:

a foot;

an ankle;

a shank;

a posterior calf device to store energy during force loading of the prosthesis and return the stored energy during force unloading to increase the kinetic power generated for propulsive force by the prosthesis in gait;

wherein the posterior calf device includes at least one coiled spring formed monolithically with the shank and having a free end, and at least one elongated member extending between the free end of the at least one coiled spring and a lower portion of the prosthesis, the at least one coiled spring being resiliently uncoiled in response to anterior movement of the upper end of the shank in gait for storing energy.

2. The lower extremity prosthesis according to claim 1, wherein the posterior calf device includes two coiled springs each monolithically formed with the shank and having a free end, the at least one elongated member extending between the free ends of the springs and the lower portion of the prosthesis.

3. The lower extremity prosthesis according to claim 2, wherein two flexible elongated members are connected to respective ones of the free ends of the two coiled springs, the two elongated members extending between their associated free end and a lower portion of the prosthesis.

4. The lower extremity prosthesis according to claim 1, wherein the prosthesis has a dorsiflexion moment which is an order of magnitude greater than a plantarflexion moment of the prosthesis.

5. The lower extremity prosthesis according to claim 4, wherein the ratio of the dorsiflexion moment of the prosthesis to the plantarflexion moment of the prosthesis is on the order of 11:

1.

6. The lower extremity prosthesis according to claim 1, further comprising an adapter connected to a proximal end of the shank for securing the prosthesis to a socket on the lower limb of the person for use, cooperating undercut grooves and complimentary shaped projections received in the grooves being provided on respective ones of the proximal end of the shank and the adapter for connecting the adapter and shank.

7. The lower extremity prosthesis according to claim 6, wherein the adapter includes a proximal tubular receptacle for receiving a distal aspect of a socket on the lower limb of a person.

8. The lower extremity prosthesis according to claim 1, wherein the foot, ankle, shank and at least one coiled spring of the posterior calf device are monolithically formed.

9. The lower extremity prosthesis according to claim 1, wherein the foot is resilient and has a forefoot portion, an upwardly arched midfoot portion and a hindfoot portion, and wherein an elastic member extends in spaced relation to the upwardly arched midfoot portion and is connected to the forefoot and hindfoot portions of the foot, the elastic member storing energy during force loading of the prosthesis and releasing stored energy during force unloading to aid propulsion in gait.

10. The lower extremity prosthesis according to claim 9, wherein a distal surface of the elastic member has tread and serves as a sole of the foot.

11. The lower extremity prosthesis according to claim 1, wherein the ankle and shank are formed by a resilient member having a reversely curved lower end secured to the foot to form the ankle and extending upward from the foot by way of an anterior facing convexly curved portion of the member, and wherein the resilient member is secured to the foot by way of a coupling element which houses the reversely curved lower end of the member.

12. The lower extremity prosthesis according to claim 11, wherein the resilient member, coupling element and foot are monolithically formed.

13. The lower extremity prosthesis according to claim 12, wherein the monolithically formed resilient member, coupling element and foot is formed by an extrusion.

14. The lower extremity prosthesis according to claim 11, wherein the reversely curved lower end of the resilient member is in the form of a spiral.

15. The lower extremity prosthesis according to claim 14, wherein a radially inner end of the spiral of the resilient member is connected with the coupling element.

16. The lower extremity prosthesis according to claim 11, wherein the coupling element includes a stop to limit dorsiflexion of the resilient member.

17. The lower extremity prosthesis according to claim 11, wherein the coupling element forms an anterior facing concavity within which the reversely curved lower end of the member is housed.

18. A monolithically formed resilient device for a lower extremity prosthesis, the device comprising portions for forming:

a foot;

an ankle;

a coupling element securing the ankle to the foot;

a shank connected to the ankle;

wherein the ankle has a reversely curved lower portion which extends upward to the shank by way of an anterior facing convexly curved portion, and wherein the coupling element houses the reversely curved lower portion of the ankle.

19. The monolithically formed resilient device according to claim 18, wherein the device further includes a portion forming at least one spring on a posterior side of the shank.

20. The monolithically formed resilient device according to claim 18, wherein the foot of the device has a forefoot portion, an upwardly arched midfoot portion and a hindfoot portion, and wherein an elastic member is connected to the forefoot and hindfoot portions of the foot and extends in spaced relation to the upwardly arched midfoot portion, the elastic member storing energy during force loading of the prosthesis and releasing stored energy during force unloading to aid propulsion in gait.

21. A lower extremity prosthesis comprising:

a foot;

an ankle;

a shank;

a device including a plurality of springs which store energy during force loading of the prosthesis and return energy during force unloading to increase the kinetic power generated for propulsive force by the prosthesis, wherein in response to progressive force loading on the prosthesis one of the springs engages another of the springs providing progressive resistance to force loading.