Boiler control unit

• US 20070215340A1
• Filed: 09/08/2005
• Published: 09/20/2007
• Est. Priority Date: 09/30/2004
• Status: Active Grant

• Current Assignee: Energy Conversion Devices
• Original Assignee: Energy Conversion Devices
• Inventors: Lindberg, Karl-Erik
• Granted Patent: US 7,500,453 B2
• Time in Patent Office: Days
• US Class Current: 165/238
• CPC Class Codes: F23N 2225/19 outlet temperature water heat-exchanger
• CPC Class Codes: F23N 2227/10 Sequential burner running
• CPC Class Codes: F24D 19/1009 for central heating
• CPC Class Codes: F24H 15/156 Reducing the quantity of energy consumed; Increasing efficiency
• CPC Class Codes: F24H 15/174 Supplying heated water with desired temperature or desired range of temperature
• CPC Class Codes: F24H 15/219 after heating
• CPC Class Codes: F24H 15/223 in the water storage tank
• CPC Class Codes: F24H 15/36 of burners
• CPC Class Codes: F24H 15/421 using pre-stored data
• CPC Class Codes: F24H 15/45 remotely accessible
• CPC Class Codes: G05D 23/1909 whose output amplitude can only take two discrete values

Abstract

The invention relates to a boiler control unit (20) for controlling a burner (2) in a heating boiler (1) controlled by a thermal relay (6). The control unit (20) includes a delayed cycle controller (21) which overrides the thermal relay (6) control and thus delays the activating of the boiler. The delay is dynamically alterable by the controller, based on changes in the temperature of the boiler outlet temperature.

Claims

1. Boiler control unit for controlling a heating device in a boiler, comprising a delayed cycle controller for activating and deactivating said heating devices, wherein

said delayed cycle controller is operated by a thermal relay, providing a temperature responsive signal which is switched on when the temperature in the boiler underpasses a lower temperature level and switched off when the temperature in the boiler exceeds a higher temperature level, and wherein

said delayed cycle controllers is arranged

to determine the cooling time (□

2−

□

1) of the boiler by measuring the time elapsing between the on-to-off transition (□

1) and the off-to-on transition (□

2) of the signal provided by the thermal relay,

to determine a delay as a certain percentage of said cooling time (□

2−

□

1),

to deactivate the heating device essentially at the point of time when the thermal relay signal is switched off, and

to activate the heating device at a point of time (□

3) given by said delay after the off-to-on transition (□

2) of the signal provided by the thermal relay,

said boiler control unit further comprising an input of a signal from a temperature sensor which is arranged to measure the boiler outlet temperature,

said percentages being dynamically variable, dependent on the signal from said temperature sensor.

2. Boiler control unit in accordance with claim 1, wherein said delayed cycle controller is arranged to measure

a first temperature value (T1) from the temperature sensor at the point of time (□

1) of the on-to-off transition of the signal provided by the thermal relay,

a second temperature value (T2) at the point of time (□

2) of the off-to-on transition of the signal provided by the thermal relay, and

a third temperature value (T3) at the point of time (□

3) given by said delay after the off-to-on transition (□

2) of the signal provided by the thermal relay.

3. Boiler control unit in accordance with claim 2, wherein said percentage is dependent on the first (T1), second (T2) and third (T3) temperature values.

4. Boiler control unit in accordance with claim 3, wherein said delayed cycle controller is further arranged to increase said percentage by a predetermined increment value (ES) if the difference (T2−

T3) between the second (T2) temperature value and the third (T3) temperature value is less than the difference (T1−

T2) between the first (T1) temperature value and the second (T2) temperature value multiplied with a predetermined constant (ED).

5. Boiler control unit in accordance with claim 4, wherein said delayed cycle controller is further arranged to decrease said percentage by a predetermined decrement value (ES) if the difference (T2−

T3) between the second (T2) temperature value and the third (T3) temperature value is equal to or greater than the difference (T1−

T2) between the first (T1) temperature value and the second (T2) temperature value multiplied with a predetermined constant (ED).

6. Boiler control unit in accordance with claim 5, wherein said decrement value and said increment value are equal.

7. Boiler control unit in accordance with claim 6, further arranged to communicate with an external computer via a communication connection and an interface.

8. Boiler control unit in accordance with claim 7, wherein said increment (ES) is between 2% and 10%.

9. Boiler control unit in accordance with claim 8, wherein said increment (ES) may be set by means of the external computer.

10. Boiler control unit in accordance with claim 9, wherein said predetermined constant (ED) is between 0,25 and 0,75.

11. Boiler control unit in accordance with claim 10, wherein said predetermined constant (ED) may be set by means of the external computer.

12. Boiler control unit in accordance with claim 11, wherein said percentage is limited by a range of 30% to 600%.

13. Boiler control unit in accordance with claim 8, wherein said increment (ES) is about 5%.

14. Boiler control unit in accordance with claim 13, wherein said increment (ES) may be set by means of the external computer.

15. Boiler control unit in accordance with claim 14, wherein said predetermined constant (ED) is between 0,25 and 0,75.

16. Boiler control unit in accordance with claim 15, wherein said predetermined constant (ED) may be set by means of the external computer.

17. Boiler control unit in accordance with claim 16, wherein said percentage is limited by a range of 30% to 600%.

18. Boiler control unit in accordance with claim 10, wherein said predetermined constant (ED) is about 0,50.

19. Boiler control unit in accordance with claim 18, wherein said predetermined constant (ED) may be set by means of the external computer.

20. Boiler control unit in accordance with claim 19, wherein said percentage is limited by a range of 30% to 600%.