Controller for at least one heater utilized in a hot runner injection molding system and an associated method of use
First Claim
1. A controller for at least one heater utilized in a hot runner injection molding system comprising:
- a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
at least one temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system; and
at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the at least one temperature sensor for regulating temperature of the at least one heater utilized in a hot runner injection molding system based on feedback from the at least one temperature sensor.
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Accused Products
Abstract
A controller for at least one heater utilized in a hot runner injection molding system, which includes a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system, at least one sensor operatively associated with at least one heater and utilized in a hot runner injection molding system, at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the sensor operatively associated with the at least one heater utilized in a hot runner injection molding system based on feedback from the at least one sensor.
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Citations
38 Claims
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1. A controller for at least one heater utilized in a hot runner injection molding system comprising:
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a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
at least one temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system; and
at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the at least one temperature sensor for regulating temperature of the at least one heater utilized in a hot runner injection molding system based on feedback from the at least one temperature sensor. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A controller for at least one heater utilized in a hot runner injection molding system comprising:
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a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
at least one first sensor from the group consisting of a temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system, a current sensor utilized in a hot runner injection molding system and a voltage sensor utilized in a hot runner injection molding system;
at least one second sensor from the group consisting of a material state change sensor, a pressure sensor, a resistance shift sensor, a capacitance sensor, an inductance sensor, a material phase change sensor, a permeability sensor, a density sensor, a viscosity sensor, a shear feedback sensor, a material flow sensor, a polymerization response sensor, a strain sensor, a stress sensor and a transformation function sensor; and
at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply, the at least one first sensor utilized in a hot runner injection molding system and the at least one second sensor utilized in a hot runner injection molding system. - View Dependent Claims (18, 19, 20, 21, 22, 23)
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24. A controller for at least one heater utilized in a hot runner injection molding system comprising:
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a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
at least one first sensor from the group consisting of a temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system, a current sensor utilized in a hot runner injection molding system and a voltage sensor utilized in a hot runner injection molding system;
at least one second sensor from the group consisting of a material state change sensor, a pressure sensor, a resistance shift sensor, a capacitance sensor, an inductance sensor, a material phase change sensor, a permeability sensor, a density sensor, a viscosity sensor, a shear feedback sensor, a material flow sensor, a polymerization response sensor, a strain sensor, a stress sensor and a transformation function sensor;
at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply, the at least one first sensor utilized in a hot runner injection molding system and the at least one second sensor utilized in a hot runner injection molding system;
at least one output switching module electrically connected to the at least one heater utilized in a hot runner injection molding system and the regulated voltage supply, wherein the at least one output switching module varies at least one of voltage and frequency to the at least one heater utilized in a hot runner injection molding system through at least one of pulse width modulation and zero crossing detection;
at least one trigger control module that transmits command signals to the output switching module and the at least one trigger control module is electrically connected to the at least one digital signal processor and the regulated voltage supply; and
at least one controller interface that is electrically connected to the at least one digital signal processor.
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25. A method for controlling temperature of at least one heater utilized in a hot runner injection molding system comprising:
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receiving an input voltage with a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
obtaining at least one temperature value from at least one temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system; and
regulating temperature of the at least one heater utilized in a hot runner injection molding system with at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the at least one temperature sensor. - View Dependent Claims (26, 27, 28, 29, 30, 31, 32, 33)
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34. A method for controlling temperature of at least one heater utilized in a hot runner injection molding system comprising:
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receiving an input voltage with a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system;
obtaining at least one first input value from a first sensor selected from the group consisting of a temperature sensor located distal proximate to the at least one heater utilized in a hot runner injection molding system, a current sensor utilized in a hot runner injection molding system and a voltage sensor utilized in a hot runner injection molding system;
obtaining at least one second input value from a second sensor selected from the group consisting of a material state change sensor, a pressure sensor, a resistance shift sensor, a capacitance sensor, an inductance sensor, a material phase change sensor, a permeability sensor, a density sensor, a viscosity sensor, a shear feedback sensor, a material flow sensor, a polymerization response sensor, a strain sensor, a stress sensor and a transformation function sensor; and
regulating a hot runner injection molding system with at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply, the at least one first sensor and the at least one second sensor. - View Dependent Claims (35, 36, 37, 38)
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Specification