SINGLE UNIT PROTECTION CIRCUIT MODULE AND BATTERY PACK USING THE SAME

• US 20070222417A1
• Filed: 03/27/2007
• Published: 09/27/2007
• Est. Priority Date: 03/27/2006
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Kim, Youngu, Kim, Bong Young
• Granted Patent: US 7,692,405 B2
• Time in Patent Office: Days
• US Class Current: 320/134
• CPC Class Codes: H01L 2224/32245 the item being metallic
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48137 the bodies being arranged next to each other, e.g. on a common substrate
• CPC Class Codes: H01L 2224/48247 connecting the wire to a bond pad of the item
• CPC Class Codes: H01L 2224/49111 the connectors connecting two common bonding areas, e.g. Litz or braid wires
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/13091 Metal-Oxide-Semiconductor Field-Effect Transistor [MOSFET]
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H05K 1/0254 High voltage adaptations; Electrical insulation details; Overvoltage or electrostatic discharge protection electrostatic discharge protection for electric apparatus in general H05K9/0067, H05K9/0079; Arrangements for regulating voltages or for using plural voltages
• CPC Class Codes: H05K 2201/10053 Switch
• CPC Class Codes: H05K 2201/10689 Leaded Integrated Circuit [IC] package, e.g. dual-in-line [DIL]
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A protection circuit module includes a printed circuit board in which at least one wiring pattern is formed, a conductive pad that is coupled to a wiring pattern of the printed circuit board, and is electrically coupled to a rechargeable battery, and a semiconductor package that is soldered on the wiring pattern of the printed circuit board, so that if the voltage of the rechargeable battery is in the overcharged or over-discharged state, the semiconductor package selectively blocks a charging path or a discharging path of the rechargeable battery.

Claims

1. A protection circuit module of a secondary battery, comprising:

a printed circuit board in which at least one wiring pattern is formed;

a conductive pad that is coupled to the at least one wiring pattern, and is electrically coupled to the secondary battery; and

a semiconductor package that is soldered on the at least one wiring pattern and blocks a charging path or a discharging path of the secondary battery if a voltage of the secondary battery is in overcharged or over-discharged ranges.

2. The protection circuit module as claimed in claim 1, wherein the semiconductor package includes:

an integrated circuit that senses the voltage of the secondary battery and outputs a predetermined control signal according to the sensed voltage;

a charging switch that selectively blocks the charging path according to the predetermined control signal; and

a discharging switch that selectively blocks the discharging path according to the predetermined control signal.

3. The protection circuit module as claimed in claim 1, wherein the semiconductor package includes:

a first mounting plate;

an integrated circuit that is attached to the first mounting plate, to sense the voltage of the secondary battery, and to output a predetermined control signal according to the sensed voltage;

a plurality of first leads that are arranged on the outside of the first mounting plate, and are electrically coupled to the integrated circuit;

a second mounting plate positioned to one side of the first mounting plate;

a charging switch and a discharging switch that are attached to the second mounting plate, and which selectively block the charging path and the discharging path according to the predetermined control signal;

a plurality of second leads that are arranged on the circumference of the second mounting plate, and are electrically coupled to the charging switch and the discharging switch; and

an encapsulant that encapsulates the first mounting plate, the integrated circuit, the plurality of first leads, the second mounting plate, the charging switch, the discharging switch, and the plurality of second leads, wherein the plurality of the first leads and the second leads are projected to the outside of the semiconductor package by a predetermined length.

4. The protection circuit module as claimed in claim 3, wherein the integrated circuit and one of the plurality of first leads are coupled by at least one conductive wire.

5. The protection circuit module as claimed in claim 3, wherein the charging switch and the discharging switch, and the plurality of second leads are coupled by one or more conductive wires.

6. The protection circuit module as claimed in claim 3, wherein the integrated circuit and the charging switch, or the integrated circuit and the discharging switch are coupled by at least one conductive wire.

7. The protection circuit module as claimed in claim 3, wherein at least one of the plurality of first leads is directly coupled to the first mounting plate.

8. The protection circuit module as claimed in claim 3, wherein at least one of the plurality of second leads is directly coupled to the second mounting plate.

9. The protection circuit module as claimed in claim 3, wherein the plurality of the first leads and the second leads are arranged in rows on the sides of the semiconductor package with respect to the encapsulant at the center thereof.

10. The protection circuit module as claimed in claim 1, further comprising at least one passive element soldered on the at least one wiring pattern.

11. The protection circuit module as claimed in claim 1, further comprising at least one pack terminal coupled to an outside system formed on the at least one wiring pattern.

12. A battery pack comprising:

a rechargeable battery;

a pack terminal that is coupled to the rechargeable battery in parallel; and

a protection circuit module, that is coupled to the rechargeable battery, to sense a voltage of the rechargeable battery, and to block an overcharging or an over-discharging of the rechargeable battery,

wherein the protection circuit module includes;

an integrated circuit that senses the overcharging or the over-discharging of the rechargeable battery and outputs a signal that blocks the charging and the discharging thereof; and

a charging switch and a discharging switch that selectively block the charging and discharging paths by the output signal, and wherein the integrated circuit, the charging switch, and the discharging switch are formed as one semiconductor package.

13. The battery pack as claimed in claim 12, wherein the semiconductor package is coupled to the charging and discharging paths between the rechargeable battery and the pack terminal.

14. The battery pack as claimed in claim 12, wherein the charging switch and the discharging switch of the semiconductor package are coupled to the charging and discharging paths between the rechargeable battery and the pack terminal.

15. The battery pack as claimed in claim 12, wherein the integrated circuit of the semiconductor package is coupled to the rechargeable battery to sense the voltage of the rechargeable voltage.

16. The battery pack as claimed in claim 12, wherein passive elements to block static electricity and/or voltage changes are coupled to the rechargeable battery in parallel, and the integrated circuit of the semiconductor package is coupled to the passive elements.

17. A single device package to control charging and discharging of a rechargeable battery, comprising:

a circuit device to detect a voltage of the rechargeable battery and to output a control signal based on the detected voltage, and which is formed on a first mounting plate;

a charging switch to regulate the charging of the rechargeable battery based on the control signal, which is formed on a second mounting plate separated from the first mounting plate;

a discharging switch to regulate the discharging of the rechargeable battery based on the control signal, which is formed on the second mounting plate; and

a connecting wire to electrically connect the charging switch to the circuit device, which is not interposed therebetween.

18. The single device package as claimed in claim 17, further comprising:

one or more first leads, wherein one of the first leads is directly coupled to the first mounting plate and have a first connecting wire to connect to the circuit device, and the remaining first leads are connected to the circuit device by a second connecting wire; and

one or more second leads, wherein two of the second leads are directly coupled to the second mounting plate and one of the remaining second leads is connected to the charging switch by a third connecting wire, and another of the remaining second leads is connected to the discharging switch by a fourth connecting wire.

19. The single device package as claimed in claim 17, wherein the first and second switches each include a parasitic diode.

20. The single device package as claimed in claim 19, wherein the parasitic diode of the discharging switch is formed in a reverse direction from that taken by a discharging current so that the discharging of the rechargeable battery is stopped.

21. The single device package as claimed in claim 19, wherein the parasitic diode of the charging switch is formed in the reverse direction from that taken by a charging current so that the charging of the rechargeable battery is stopped.

22. The single device package as claimed in claim 17, wherein the circuit device, the charging switch, the discharging switch, and the connecting wire are encapsulated in an encapsulant.

23. The single device package as claimed in claim 18, further comprising an encapsulant that encapsulates the circuit device, the charging switch, the discharging switch, and the connecting wire, wherein the one or more first leads and the one or more second leads extend beyond the encapsulant.

24. The single device package as claimed in claim 17, wherein the integrated circuit, the charging switch, and the discharging switch are integrated into the single device package so that a number of soldering operation is reduced.

25. The single device package as claimed in claim 17, wherein the charging switch and the discharging switch are electrically coupled, and a control signal output from the integrated circuit is transferred to the charging switch and the discharging switch by the conductive wire so that effects by external static electricity or electromagnetic wave are minimized.

26. A protection circuit module including the single device package as claimed in claim 17, further comprising:

a printed circuit board;

conductive pads formed on one side of the printed circuit board;

a plurality of passive elements soldered on the printed circuit board; and

pack terminals formed on the printed circuit board.

27. A battery pack including the protection circuit module as claimed in claim 26, further comprising a rechargeable lithium secondary battery.