Flame resistant, impact modified polycarbonate compositions

• US 20070225441A1
• Filed: 03/19/2007
• Published: 09/27/2007
• Est. Priority Date: 03/22/2006
• Status: Abandoned Application

• Current Assignee: Bayer Materialscience AG (Covestro AG)
• Original Assignee: Bayer Materialscience AG (Covestro AG)
• Inventors: Buchholz, Vera, Wenz, Eckhard, Wittmann, Dieter, Eckel, Thomas, Thuermer, Burkhard
• Application Number:
  US11/725,388
• Publication Number:
  US 20070225441A1
• Time in Patent Office: Days
• US Class Current: 525/67
• CPC Class Codes: C08F 283/12 on to polysiloxanes
• CPC Class Codes: C08K 3/34 Silicon-containing compounds
• CPC Class Codes: C08K 5/523 with hydroxyaryl compounds
• CPC Class Codes: C08L 25/12 with unsaturated nitriles
• CPC Class Codes: C08L 2666/02 Organic macromolecular compounds, natural resins, waxes or and bituminous materials
• CPC Class Codes: C08L 2666/14 Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
• CPC Class Codes: C08L 51/04 grafted on to rubbers
• CPC Class Codes: C08L 51/085 on to polysiloxanes
• CPC Class Codes: C08L 67/02 Polyesters derived from dicarboxylic acids and dihydroxy compounds C08L67/06 takes precedence
• CPC Class Codes: C08L 69/00 Compositions of polycarbonates; Compositions of derivatives of polycarbonates
• CPC Class Codes: C08L 69/005 Polyester-carbonates

Abstract

A flame resistant, impact-modified polycarbonate composition is disclosed. The composition that is suitable especially for preparing thermoformed articles comprises branched aromatic polycarbonate and/or branched aromatic polyester carbonate, a graft polymer containing silicone rubber or silicone acrylate rubber, talc, and a phosphorus-containing flameproofing agent, and meets high requirements in terms of fireproofing. Also disclosed is a process for the preparation of the composition and its use in the production of molded articles.

Claims

1. A thermoplastic composition comprising

A) 40 to 95 parts by weight of at least one member selected from the first group consisting of branched aromatic polycarbonate and branched aromatic polyestercarbonate,

B) 1 to 25 parts by weight of graft polymer containing one or more graft bases selected from the group of the silicone rubber and silicone acrylate rubber,

C) 9 to 18 parts by weight of talc,

D) 11.0 to 20 parts by weight of phosphorus-containing flameproofing agent,

E) 0 to 3 parts by weight of an anti-dripping agent, and

F) 0 to 1.5 parts by weight of at least one member selected from the second group consisting of thermoplastic vinyl (co)polymer and polyalkylene terephthalate.

2. The composition according to claim 1 wherein said member of said first group contains active amine functional groups.

3. The composition according to claim 1 wherein the graft polymer (B) is composed of

B.1) 5 to 95% relative to the weight of the graft polymer of one or more vinyl monomers grafted on

B.2) 95 to 5% relative to the weight of the graft polymer of one or more graft bases selected from the third group consisting of silicone rubber (B.2.1) and silicone acrylate rubber (B.2.2), the graft base having a glass transition temperature of <

10°

C.

4. The composition according to claim 1 wherein the phosphorus-containing flameproofing agent (D) conforms to formula (VIII)

wherein

R¹, R², R³ and R⁴ independently one of the others denote C₁- to C₈-alkyl, C₅- to C₆-cycloalkyl, C₆- to C₂₀-aryl or C₇- to C₁₂-aralkyl,

n independently of one another denote 0 or 1,

q represents 0 to 30, and

X represents a mono- or poly-nuclear aromatic radical having 6 to 30 carbon atoms, or a linear or branched aliphatic radical having 2 to 30 carbon atoms which may be OH-substituted and contain up to 8 ether bonds.

5. The composition according to claim 4, wherein X represents a residue of bisphenol A.

6. The composition according to claim 1 wherein said graft polymer is present in an amount of 4.7 to 6.6 parts by weight.

7. The composition according to claim 1 wherein talc is present in an amount of 10 to 12 parts by weight.

8. The composition according to claim 1 wherein the talc has a mean particle size (d₅₀) of 1.1 to 5 μ

m.

9. The composition according to claim 1 further containing at least one member selected from the fourth group consisting of lubricant, mold release agent, nucleating agent, antistatic, stabilizer, coloring agent, pigment, filler reinforcing agent and very finely divided inorganic compound having average particle diameter of less than or equal to 200 nm other than talc.

10. The compositions according to claim 9 wherein average particle diameter is less than or equal to 150 nm.

11. A process for the production of thermoformed mold articles comprising in sequence

(i) preparing a molten mixture of the component of the composition of claim 1,

(ii) cooling and granulating said molten blend to obtain a plurality of granules

(iii) extruding said granules to produce a sheet and

(iv) shaping said sheet into a three-dimensional article.

12. The process of claim 11 wherein said shaping is by a process selected from the group consisting of hot forming, draw forming, deep drawing and vacuum forming.

13. The process according to claim 12, wherein the deep drawing is carried out at a surface temperature of the sheet of 150 to 220°

C.

14. A molded articles comprising the composition of claim 1.