Methods and apparatus for controlling refrigerators

• US 20070227166A1
• Filed: 05/29/2007
• Published: 10/04/2007
• Est. Priority Date: 12/22/2003
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Rafalovich, Alexander, Hu, Ziqiang
• Granted Patent: US 7,533,537 B2
• Time in Patent Office: Days
• US Class Current: 62/199
• CPC Class Codes: F25B 2600/112 of evaporator fans
• CPC Class Codes: F25B 2600/23 Time delays
• CPC Class Codes: F25B 2600/2511 Evaporator distribution valves
• CPC Class Codes: F25B 2700/2117 of an evaporator
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31
• CPC Class Codes: F25B 5/02 arranged in parallel
• CPC Class Codes: F25D 2317/0682 Two or more fans
• CPC Class Codes: F25D 2400/06 Refrigerators with a vertical mullion
• CPC Class Codes: F25D 2700/12 Sensors measuring the inside temperature
• CPC Class Codes: F25D 2700/122 of freezer compartments
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A method of switching refrigerant flow between a path to a freezer evaporator in a freezer compartment and a path to a fresh food evaporator in a fresh food compartment of a refrigerator includes providing a three-way valve with at least three operational positions in flow communication with the path to the fresh food evaporator and the path to the freezer evaporator. A temperature difference (dt_Z) between a freezer compartment temperature and a freezer evaporator evaporating temperature is measured. A temperature difference (dt_F) between a fresh food compartment temperature and a fresh food evaporator evaporating temperature is measured. The operation of the three way valve is controlled based on at least one of dt_Z and dt_F.

Claims

1-6. -6. (canceled)

7. A method of switching refrigerant flow between a path to a freezer evaporator in a freezer compartment and a path to a fresh food evaporator in a fresh food compartment of a refrigerator using a three way valve, said method comprising:

measuring a temperature difference dt_F between a fresh food compartment temperature and a fresh food evaporator evaporating temperature;

measuring a temperature difference dt_Z between a freezer compartment temperature and a freezer evaporator evaporating temperature;

switching the three way valve between operational positions;

activating a freezer evaporator fan until dt_Z reduces to a first predetermined temperature difference;

delaying activation of a fresh food evaporator fan until dt_Z increases to a second predetermined temperature difference; and

delivering the refrigerant to the freezer evaporator.

8. A method according to claim 7, wherein using a three way valve comprises using a three way valve with at least two operational positions wherein the three way valve is configured to transition between a first operational position and a second operational position.

9. A method according to claim 8, wherein switching the three way valve between operational positions comprises switching the three way valve between the first operational position and the second operational position

10. A method according to claim 7, wherein activating a freezer evaporator fan comprises activating the freezer evaporator fan for a first time period.

11. A method according to claim 10, wherein activating a fresh food evaporator fan comprises activating the fresh food evaporator fan for a second time period.

12. A method according to claim 7, wherein delivering the refrigerant comprises delivering the refrigerant to the freezer evaporator using a compressor.

19. A method according to claim 7, wherein switching the three way valve between operational positions further comprises switching the three way valve to one of a first operational position wherein a first outlet port is open and a second outlet port is closed such that refrigerant flows through the path to the fresh food evaporator, a second operational position wherein the first outlet port is closed and the second outlet port is open such that refrigerant flows through the path to the freezer evaporator, and a third operational position wherein both the first outlet port and the second outlet port is open such that refrigerant flows through the path to the fresh food evaporator and the path to the freezer evaporator in a parallel manner.

20. A method according to claim 7 further comprising decreasing a pressure within the fresh food evaporator and increasing a pressure within the freezer evaporator to enhance delivery of refrigerant to the freezer evaporator.

13-18. -18. (canceled)

21. A method of switching refrigerant flow between a path to a freezer evaporator in a freezer compartment and a path to a fresh food evaporator in a fresh food compartment of a refrigerator, said method comprising:

providing a three-way valve with at least three operational positions in flow communication with the path to the fresh food evaporator and the path to the freezer evaporator;

measuring a temperature difference dt_Z between a freezer compartment temperature and a freezer evaporator evaporating temperature and a temperature difference dt_F between a fresh food compartment temperature and a fresh food evaporator evaporating temperature; and

controlling operation of the three way valve based on at least one of dt_Z and dt_F.

22. A method according to claim 21 further comprising delivering the refrigerant to at least one of the freezer evaporator and the fresh food evaporator.

23. A method according to claim 21 further comprising:

activating a freezer evaporator fan until dt_Z reduces to a first temperature difference; and

delaying activation of a fresh food evaporator fan until dt_Z increases to a second temperature difference.

24. A method according to claim 23, wherein activating a freezer evaporator fan further comprises activating the freezer evaporator fan for a first time period.

25. A method according to claim 24 further comprising activating the fresh food evaporator fan for a second time period.

26. A method according to claim 21, wherein controlling operation of the three way valve further comprises switching the three way valve to a first operational position when a measured fresh food compartment temperature is not within a range around a fresh food setpoint and a measured freezer compartment temperature is within a range around a freezer setpoint.

27. A method according to claim 26, wherein controlling operation of the three way valve further comprises switching the valve to a second operational position when the measured freezer compartment temperature is not within the range around the freezer setpoint and the measured fresh food compartment temperature is within the range around the fresh food setpoint.

28. A method according to claim 27, wherein controlling operation of the three way valve further comprises switching the valve to a third operational position when the measured freezer compartment temperature is not within the range around the freezer setpoint and the measured fresh food compartment temperature is not within the range around the fresh food setpoint to deliver refrigerant to the fresh food evaporator and the freezer evaporator.

29. A refrigerator including a sealed refrigeration system comprising:

a fresh food compartment including a fresh food evaporator positioned therein, a fresh food evaporator fan operatively coupled to said fresh food evaporator and operable for cooling said fresh food compartment;

a freezer compartment including a freezer evaporator positioned therein, a freezer evaporator fan operatively coupled to said freezer evaporator and operable for cooling said freezer compartment;

a compressor operationally coupled to said fresh food evaporator and said freezer evaporator;

a condenser including a condenser fan coupled to compressor;

a three way valve operatively coupled to said fresh food compartment via a fresh food metering device and operatively coupled to said freezer compartment via a freezer metering device, said three way valve configured to operate between a plurality of positions; and

a control system in operational control of said fresh food evaporator fan, said freezer evaporator fan, said condenser fan, said compressor and said three way valve, said control system controlling operation of said three way valve based on at least one of a measured temperature difference dt_Z between a freezer compartment temperature and a freezer evaporator evaporating temperature and a measured temperature difference dt_F between a fresh food compartment temperature and a fresh food evaporator evaporating temperature.

30. A refrigerator according to claim 29, wherein said control system is configured to activate the freezer evaporator fan until dt_Z reduces to a first temperature difference, and delay activation of the fresh food evaporator fan until dt_Z increases to a second temperature difference.

31. A refrigerator according to claim 30, wherein said control system is further configured to activate the freezer evaporator fan for a first time period.

32. A refrigerator according to claim 31, wherein said control system is further configured to activate the fresh food evaporator fan for a second time period.