System and Method for Controlling Wellbore Pressure During Gravel Packing Operations

• US 20070227731A1
• Filed: 03/29/2006
• Published: 10/04/2007
• Est. Priority Date: 03/29/2006
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Contant, Matthe
• Granted Patent: US 7,543,641 B2
• Time in Patent Office: Days
• US Class Current: 166/278
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 43/04 Gravelling of wells
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency

Abstract

A technique is provided to facilitate gravel packing in a well. A conduit surrounded by a screen is deployed in an isolated lower wellbore region. The conduit cooperates with one or more valves that can be selectively opened to relieve wellbore pressure resulting from advancement of the beta wave during the gravel packing procedure. A control system enables dependable and timely opening of the one or more valves to relieve wellbore pressure and protect the surrounding formation.

Claims

1. A system for controlling pressure in a wellbore annulus while gravel packing, comprising:

a conduit positioned in an isolated lower wellbore region, the conduit having an internal passageway;

at least one valve assembly positioned along the conduit to selectively admit fluid from the isolated lower wellbore region into the internal passageway; and

an electromagnetic telemetry system operatively coupled to the at least one valve assembly, the electromagnetic telemetry system being able to selectively open the at least one valve assembly via electromagnetic signals sent through the earth from a surface location.

2. The system as recited in claim 1, wherein the at least one valve assembly comprises a plurality of valve assemblies.

3. The system as recited in claim 1, wherein the conduit comprises a wash pipe that is isolated by a packer, the system further comprising a sand screen positioned around the wash pipe.

4. The system as recited in claim 2, wherein each valve assembly of the plurality of valve assemblies comprises a sliding sleeve valve for selectively opening a flow path into the internal passageway.

5. The system as recited in claim 4, wherein the sliding sleeve valve of each valve assembly is initially held in a closed position by a trapped fluid.

6. The system as recited in claim 5, wherein each valve assembly further comprises at least one atmospheric chamber into which the trapped fluid may be released to enable actuation of the sliding sleeve valve.

7. The system as recited in claim 1, wherein the at least one valve assembly comprises at least one inlet opening that may be selectively opened to allow the flow of fluid from the isolated lower wellbore region into the internal passageway, each inlet opening having a one-way check valve.

8. The system as recited in claim 1, wherein the at least one valve assembly comprises an electronics unit to decode a measured voltage difference between two reference points to determine whether the valve assembly should be actuated to an open position.

9. The system as recited in claim 8, wherein the at least one valve assembly comprises redundant electronics units.

10. The system as recited in claim 1, further comprising at least one pressure sensor to measure a downhole pressure profile, wherein downhole pressure profile data is sent to the surface via the electromagnetic telemetry system.

11. The system as recited in claim 10, wherein the at least one valve assembly is activated via the electromagnetic telemetry system based on the downhole pressure profile data processed at the surface.

12. A method to reduce wellbore pressure during gravel packing operations, comprising:

isolating a conduit within a wellbore region to be gravel packed;

deploying a plurality of valve assemblies along the conduit to selectively admit fluid into the conduit to relieve pressure during gravel packing; and

coupling an electromagnetic telemetry system to the plurality of valve assemblies to enable selective opening of an individual valve assembly of the plurality of valve assemblies by sending electromagnetic signals from a surface location.

13. The method as recited in claim 12, further comprising gravel packing the wellbore region.

14. The method as recited in claim 12, further comprising decoding the electromagnetic signals by measuring a voltage difference between two reference points associated with each valve assembly.

15. The method as recited in claim 14, further comprising locating the two reference points on the conduit and using a conductor coupled between the two reference points and a valve electronics section.

16. A system for controlling pressure in a wellbore annulus while gravel packing, comprising:

a conduit positioned in an isolated lower wellbore region, the conduit having an internal passageway;

at least one valve assembly positioned along the conduit to selectively admit fluid from the isolated lower wellbore region into the internal passageway; and

an intelligent electronic system using at least to pressure sensors, the intelligent electronics system being operatively coupled to the at least one valve assembly to selectively open the at least one valve assembly when a predetermined pressure profile is detected by the at least two pressure sensors.

17. The system as recited in claim 16, wherein the at least two pressure sensors comprise a first pressure sensor to sense pressure in the vicinity of a valve assembly of the at least one valve assembly and a second pressure sensor to sense pressure in a position upstream of the first pressure sensor, upstream being relative to the flow of an alpha wave of the gravel pack.

18. The system as recited in claim 17, wherein the predetermined pressure profile comprises a pressure rise for both the first sensor and the second sensor followed by a pressure plateau for the first sensor and a subsequent pressure plateau for the second sensor.

19. The system as recited in claim 17, further comprising a pressure conduit to conduct pressure from the position upstream to the intelligent electronic system.

20. The system as recited in claim 16, wherein the at least one valve assembly comprises a plurality of valve assemblies.

21. The well system as recited in claim 20, wherein each valve assembly comprises a sliding sleeve valve for selectively opening a flow path into the internal passageway.

22. The well system as recited in claim 21, wherein the sliding sleeve valve of each valve assembly is initially held in a closed position by a trapped fluid.

23. The well system as recited in claim 22, wherein each valve assembly further comprises at least one atmospheric chamber into which the trapped fluid may be released to enable movement of the sliding sleeve valve.

24. The well system as recited in claim 16, wherein the at least one valve assembly comprises at least one inlet opening that may be selectively opened to allow the flow of fluid from the isolated lower wellbore region into the internal passageway, each inlet opening having a one-way check valve.

25. A method to reduce wellbore pressure during gravel packing operations, comprising:

isolating a conduit within a wellbore region to be gravel packed;

deploying a plurality of valve assemblies along the conduit to selectively admit fluid into the conduit to relieve pressure during gravel packing; and

coupling an intelligent electronic system to the plurality of valve assemblies to enable the selective opening of individual valve assemblies of the plurality of valve assemblies based on predetermined pressure profiles detected via at least two pressure sensors associated with each valve assembly.

26. The method as recited in claim 25, further comprising gravel packing the wellbore region.

27. The method as recited in claim 25, further comprising selecting a pressure profile for the at least two pressure sensors that comprises simultaneous pressure increases at a first pressure sensor and a second pressure sensor, followed by a pressure plateau at the first sensor and a subsequent pressure plateau at the second sensor.

28. A system, comprising:

a conduit to be used in a gravel packing operation; and

at least one valve assembly positioned along the conduit, the at least one valve assembly having a one-way flow valve to automatically enable flow in a first direction and to limit flow in a second direction.

29. The system as recited in claim 28, wherein the one-way flow valve is oriented to automatically enable flow into the conduit and to limit flow out of the conduit.

30. The system as recited in claim 28, wherein the one-way flow valve comprises a plurality of check valves.

31. The system as recited in claim 28, wherein the at least one valve assembly further comprises a valve mandrel slidably mounted in a valve housing to enable selective blocking of fluid flow in both the first direction and the second direction.

32. The system as recited in claim 31, further comprising an electromagnetic telemetry system operatively coupled to the at least one valve assembly, the electromagnetic telemetry system being able to move the valve mandrel in response to electromagnetic signals sent through the Earth from a surface location.

33. The system as recited in claim 28, wherein the one-way flow valve limits all flow in the second direction.

34. A method, comprising:

combining a one-way valve with a conduit to enable generally radial flow of fluid through the conduit in a first direction while limiting flow of fluid through the conduit in a second direction;

moving the one-way valve and the conduit into a wellbore to a desired downhole location; and

executing a well related procedure utilizing a flow of fluid through the conduit in the first direction.

35. The method as recited in claim 34, wherein executing comprises executing a gravel packing procedure in which a gravel slurry fluid is routed through the one-way valve.

36. The method as recited in claim 34, wherein moving comprises moving the one-way valve and the conduit into a deviated well.

37. The method as recited in claim 34, wherein combining comprises combining a plurality of one-way valves with the conduit.

38. The method as recited in claim 34, wherein combining comprises limiting all flow of fluid in the second direction.

39. The method as recited in claim 34, further comprising constructing the one-way valve with a plurality of seated members that can be unseated by flow of fluid in the first direction.