Tapered Roller Bearing, a Tapered Roller Bearing Assembly and a Pinion-Shaft Supporting Assembly Using the Same

• US 20070230851A1
• Filed: 04/14/2005
• Published: 10/04/2007
• Est. Priority Date: 04/14/2004
• Status: Active Grant

• Current Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Original Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Inventors: Matsuyama, Hiroki, Chiba, Hiroyuki, Harada, Masahiro, Takahashi, Yuzuru, Kawaguchi, Koji, Toda, Kazutoshi, Ogino, Kiyoshi, Dodoro, Hirofumi
• Granted Patent: US 7,677,809 B2
• Time in Patent Office: Days
• US Class Current: 384/565
• CPC Class Codes: F16C 19/364 with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
• CPC Class Codes: F16C 2240/34 Contact angles
• CPC Class Codes: F16C 2240/50 Crowning, e.g. crowning height or crowning radius
• CPC Class Codes: F16C 2240/80 Pitch circle diameters [PCD]
• CPC Class Codes: F16C 23/088 by means of crowning
• CPC Class Codes: F16C 2361/61 Toothed gear systems, e.g. support of pinion shafts in general F16H57/02
• CPC Class Codes: F16C 33/366 Tapered rollers, i.e. rollers generally shaped as truncated cones
• CPC Class Codes: F16C 33/4605 Details of interaction of cage and race, e.g. retention or centring
• CPC Class Codes: F16C 33/585 of raceways, e.g. ribs to guide the rollers
• CPC Class Codes: F16C 33/6674 related to the amount supplied, e.g. gaps to restrict flow of the liquid
• CPC Class Codes: F16H 2048/423 characterised by bearing arrangement
• CPC Class Codes: F16H 57/02 Gearboxes; Mounting gearing therein
• CPC Class Codes: F16H 57/037 Gearboxes for accommodating differential gearings rotating cases for differential gearings F16H48/40

Abstract

A tapered roller bearing is designed to have a roller loading ratio in the range of 0.7 to 0.92 and a ratio of roller length to roller diameter in the range of 1.1 to 1.7 whereby oil agitation loss and rolling viscous resistance are reduced for achieving the reduction of running torque. Crownings are provided which are designed to have an outer-ring crowning parameter (=RCO/LRO) in the range of 30 to 150 and an inner-ring crowning parameter (=RCI/LRI) in the range of 50 to 260, provided that RCO denotes the radius of an outer ring crowning, LRO denotes the raceway length of an outer ring, RCI denotes the radius of an inner ring crowning and LRI denotes the raceway length of an inner ring. Thus, the rolling viscous resistance is reduced for achieving the reduction of running torque.

Claims

1. A tapered roller bearing comprising:

an outer ring;

an inner ring;

a plurality of tapered rollers interposed between these rings; and

a retainer for retaining the tapered rollers, wherein

a roller loading ratio represented by z·

DW/(π

·

dm) is in a range of 0.7 to 0.92, and a ratio of roller length to roller diameter as represented by LWR/DW is in a range of 1.1 to 1.7, provided that z denotes a number of rollers, LWR denotes an effective length of the roller, DW denotes a mean diameter of the roller and dm denotes the Pitch Circle Diameter (PCD) of a roller, and wherein

an outer-ring crowning parameter (=RCO/LRO) is in a range of 30 to 150, and an inner-ring crowning parameter (=RCI/LRI) is in a range of 50 to 260, provided that RCO denotes a radius of an outer-ring crowning, LRO denotes a raceway length of the outer ring, RCI denotes a radius of an inner-ring crowning, and LRI denotes a raceway length of the inner ring.

3. A tapered roller bearing according to claim 1, wherein a roller diameter parameter (2DW/(D−

d)) is in a range of 0.44 to 0.52, provided that d denotes a bore diameter of the inner ring, D denotes the outside diameter of an outer ring.

4. A tapered roller bearing assembly comprising oil inflow restricting means for restricting the inflow of oil, the restricting means being disposed at an axial one end of space between the inner ring and the outer ring of the tapered roller bearing according to claim 1.

5. A tapered roller bearing assembly according to claim 4, wherein the oil inflow restricting means comprises a labyrinth seal defined between the inner ring and an annular portion which is formed at an end of a small diameter portion of the retainer as extended radially inwardly from place adjacent to the outer ring and which adjoins the inner ring at an inside circumferential end thereof.

6. A tapered roller bearing according to claim 1, wherein the outer ring has a contact angle in a range of 25°

to 30°

.

7. A tapered roller bearing according to claim 1, wherein an inner-ring crowning rate (=the inner-ring crowning amount/the total crowning amount) is 10% or more.

8. A vehicular pinion-shaft supporting apparatus comprising tapered roller bearings disposed on a pinion-gear side of a pinion-shaft and on the opposite side therefrom, wherein a tapered roller bearing disposed on the pinion-gear side is the tapered roller bearing assembly according to claim 4.

9. A vehicular pinion-shaft supporting apparatus comprising tapered roller bearings disposed on a pinion-gear side of a pinion-shaft and on the opposite side therefrom, wherein a tapered roller bearing disposed on the pinion-gear side is the tapered roller bearing assembly according to claim 5.

2. A tapered roller bearing comprising:

an outer ring;

an inner ring;

a plurality of tapered rollers interposed between these rings; and

a retainer for retaining the tapered rollers, wherein

a roller loading ratio represented by z·

DW/(π

·

dm) is in a range of 0.7 to 0.92, and a ratio of roller length to roller diameter as represented by LWR/DW is in a range of 1.1 to 1.7, provided that z denotes a number of rollers, LWR denotes an effective length of the roller, DW denotes a mean diameter of the roller, and dm denotes a Pitch Circle Diameter (PCD) of the roller, and wherein

raceways of the outer ring and the inner ring and a rolling contact surface of the tapered roller are each provided with a crowning;

a total crowning amount (=an outer-ring crowning amount+an inner-ring crowning amount+a roller crowning amount) is 50 μ

m or more;

an outer-ring crowning rate (=the outer-ring crowning amount/the total crowning amount) is 40% or more; and

a roller crowning rate (=(the roller crowning amount×

2)/the total crowning amount) is 20% or less.

10. A tapered roller bearing according to claim 2, wherein a roller diameter parameter (2DW/(D−

d)) in a range of 0.44 to 0.52 provided that d denotes a bore diameter of the inner ring, D denotes the outside diameter of an outer ring.

11. A tapered roller bearing assembly comprising oil inflow restricting means for restricting the inflow of oil, the restricting means being disposed at an axial one end of space between the inner ring and the outer ring of the tapered roller bearing according to claim 2.

12. A tapered roller bearing according to claim 2, wherein the outer ring has a contact angle in a range of 25°

to 30°

.

13. A tapered roller bearing according to claim 2, wherein an inner-ring crowning rate (=inner-ring crowning amount/the total crowning amount) is 10% or more.