Antireflective coating and substrates coated therewith

• US 20070236798A1
• Filed: 04/05/2006
• Published: 10/11/2007
• Est. Priority Date: 04/05/2006
• Status: Abandoned Application

• Current Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Inventors: Shelestak, Larry, Thiel, James
• Application Number:
  US11/398,166
• Publication Number:
  US 20070236798A1
• Time in Patent Office: Days
• US Class Current: 359/588
• CPC Class Codes: G02B 1/115 Multilayers

Abstract

An antireflective coating is disclosed. The antireflective coating includes a first high index of refraction coating layer; a first low index of refraction coating layer over the first high index of refraction coating layer; a second high index of refraction coating layer over the first low index of refraction coating layer; and

• a second low index of refraction coating layer over the second high index of refraction coating layer, wherein the first high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±25%: [−2.1643×(optical thickness of the second low index of refraction coating layer)²]+[4.6684×(optical thickness of the second low index of refraction coating layer)]−2.2187, or the first low index of refraction coating layer has an optical thickness defined by the following equation within a range of ±25%: [2.0567×(optical thickness of the second low index of refraction coating)²]−[3.5663×(optical thickness of the second low index of refraction coating)]+1.8467, or the second high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±25%: [−0.3987×(optical thickness of the second low index of refraction coating layer)²]−[1.1576×(optical thickness of the second low index of refraction coating layer)]+2.7462.

Claims

1. An antireflective coating comprising:

a first high index of refraction coating layer;

a first low index of refraction coating layer over the first high index of refraction coating layer;

a second high index of refraction coating layer over the first low index of refraction coating layer; and

a second low index of refraction coating layer over the second high index of refraction coating layer, wherein

the first high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[−

2.1643×

(optical thickness of the second low index of refraction coating layer)²]+[4.6684×

(optical thickness of the second low index of refraction coating layer)]−

2.2187, or

the first low index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[2.0567×

(optical thickness of the second low index of refraction coating)²]−

[3.5663×

(optical thickness of the second low index of refraction coating)]+1.8467, or

the second high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[−

0.3987×

(optical thickness of the second low index of refraction coating layer)²]−

[1.1576×

(optical thickness of the second low index of refraction coating layer)]+2.7462.

2. The antireflective coating according to claim 1, wherein the high index of refraction coating layer comprises a metal alloy oxide.

3. The antireflective coating according to claim 2, wherein the metal alloy oxide comprises zinc stannate.

4. The antireflective coating according to claim 1, wherein the low index of refraction coating layer comprises a metal oxide.

5. The antireflective coating according to claim 4, wherein the metal oxide comprises zirconia, titania, hafnia, silica, alumina, and mixtures or combinations thereof.

6. The antireflective coating according to claim 1, wherein the second low index of refraction coating layer has an optical thickness ranging from 0.7 to 1.5 quarter waves.

7. A coated substrate comprising:

a substrate; and

an antireflective coating comprising a first high index of refraction coating layer;

a first low index of refraction coating layer over the first high index of refraction coating layer;

a second high index of refraction coating layer over the first low index of refraction coating layer; and

a second low index of refraction coating layer over the second high index of refraction coating layer, wherein

the first high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[−

2.1643×

(optical thickness of the second low index of refraction coating layer)²]+[4.6684×

(optical thickness of the second low index of refraction coating layer)]−

2.2187, or

the first low index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[2.0567×

(optical thickness of the second low index of refraction coating)²]−

[3.5663×

(optical thickness of the second low index of refraction coating)]+1.8467, or

the second high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

[−

0.3987×

(optical thickness of the second low index of refraction coating layer)²]−

[1.1576×

(optical thickness of the second low index of refraction coating layer)]+2.7462.

8. The coated substrate according to claim 7, wherein the substrate comprises solar energy absorbing glass.

9. The coated substrate according to claim 7 used in a vehicle glazing.

10. An antireflective coating comprising:

a first high index of refraction coating layer;

a first low index of refraction coating layer over the first high index of refraction coating layer;

a second high index of refraction coating layer over the first low index of refraction coating layer; and

a second low index of refraction coating layer over the second high index of refraction coating layer, wherein

the first high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

0.3061−

[0.1022×

(optical thickness of the second low index of refraction coating layer)]+[0.0515×

(optical thickness of the second low index of refraction coating layer)²];

or

the first low index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

0.2846+[0.1427×

(optical thickness of the second low index of refraction coating layer)]−

[0.0228×

(optical thickness of the second low index of refraction coating layer)²];

or

the second high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

2.2641+[0.0654×

(optical thickness of the second low index of refraction coating layer)]−

[0.1505×

(optical thickness of the second low index of refraction coating layer)²].

11. The antireflective coating according to claim 10, wherein the high index of refraction coating layer comprises a metal alloy oxide.

12. The antireflective coating according to claim 11, wherein the metal alloy oxide comprises zinc stannate.

13. The antireflective coating according to claim 10, wherein the low index of refraction coating layer comprises a metal oxide.

14. The antireflective coating according to claim 13, wherein the metal oxide comprises zirconia, titania, hafnia, silica, alumina, and mixtures or combinations thereof.

15. A coated substrate comprising:

a substrate; and

an antireflective coating comprising a first high index of refraction coating layer;

a first low index of refraction coating layer over the first high index of refraction coating layer;

a second high index of refraction coating layer over the first low index of refraction coating layer; and

a second low index of refraction coating layer over the second high index of refraction coating layer, wherein

the first high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

0.3061−

[0.1022×

(optical thickness of the second low index of refraction coating layer)]+[0.0515×

(optical thickness of the second low index of refraction coating layer)²];

or

the first low index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

0.2846+[0.1427×

(optical thickness of the second low index of refraction coating layer)]−

[0.0228×

(optical thickness of the second low index of refraction coating layer)²];

or

the second high index of refraction coating layer has an optical thickness defined by the following equation within a range of ±

25%;

2.2641+[0.0654×

(optical thickness of the second low index of refraction coating layer)]−

[0.1505×

(optical thickness of the second low index of refraction coating layer)²].

16. The coated substrate according to claim 15 used in a silicon solar cell.

17. A method for increasing the visible light transmittance of a substrate comprising:

providing a transparent substrate having a visible light transmittance; and

depositing an antireflective coating over at least a portion of the substrate, whereby the visible light transmittance of the substrate after the antireflective coating has been deposited is at least 3% higher than it was before the coating was deposited.

18. The method according to claim 17, wherein the substrate has a visible light transmittance of less than 70% before depositing step and a visible light transmittance of at least 70% after the depositing step.