Investment cast article and method of production thereof
First Claim
1. A method for manufacturing an investment cast article, the method comprising:
- positioning an insert relative to a sacrificial form, the insert comprising a first portion and a second portion, the first portion being disposed inside the sacrificial form and the second portion being disposed outside the sacrificial form;
coating the sacrificial form and the second portion of the insert with a material, the material forming a shell surrounding the sacrificial form and the second portion of the insert;
evacuating the sacrificial form from the shell;
introducing molten metal into the evacuated shell, thereby providing a metal form, and resulting in the first portion of the insert being disposed and bonded inside the metal form; and
removing the shell from the metal form and the second portion of the insert, thereby resulting in the metal form with the first portion of the insert disposed and bonded therein.
1 Assignment
0 Petitions
Accused Products
Abstract
A method for manufacturing an investment cast article is disclosed. The method comprises positioning an insert relative to a sacrificial form, the insert comprising a first portion and a second portion, the first portion being disposed inside the sacrificial form and the second portion being disposed outside the sacrificial form. The sacrificial form and the second portion of the insert are coated with a material, forming a shell surrounding the sacrificial form and the second portion of the insert. The sacrificial form is evacuated from the shell, followed by introducing molten metal into the evacuated shell, thereby providing a metal form, and resulting in the first portion of the insert being disposed and bonded inside the metal form. The shell is removed from the metal form and the second portion of the insert, thereby resulting in the metal form with the first portion of the insert disposed and bonded therein.
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Citations
16 Claims
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1. A method for manufacturing an investment cast article, the method comprising:
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positioning an insert relative to a sacrificial form, the insert comprising a first portion and a second portion, the first portion being disposed inside the sacrificial form and the second portion being disposed outside the sacrificial form;
coating the sacrificial form and the second portion of the insert with a material, the material forming a shell surrounding the sacrificial form and the second portion of the insert;
evacuating the sacrificial form from the shell;
introducing molten metal into the evacuated shell, thereby providing a metal form, and resulting in the first portion of the insert being disposed and bonded inside the metal form; and
removing the shell from the metal form and the second portion of the insert, thereby resulting in the metal form with the first portion of the insert disposed and bonded therein. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A gas turbine airfoil produced according to the method of:
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positioning an insert relative to a sacrificial form, the insert comprising a first portion and a second portion, the first portion being disposed inside the sacrificial form and the second portion being disposed outside the sacrificial form;
coating the sacrificial form and the second portion of the insert with a material, the material forming a shell surrounding the sacrificial form and the second portion of the insert;
evacuating the sacrificial form from the shell;
introducing molten metal into the evacuated shell, thereby providing a metal form, and resulting in the first portion of the insert being disposed and bonded inside the metal form; and
removing the shell from the metal form and the second portion of the insert, thereby resulting in the metal form with the first portion of the insert disposed and bonded therein;
machining one or more of the second portion of the insert and the metal form, thereby providing the turbine airfoil. - View Dependent Claims (12, 13, 14, 15, 16)
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Specification