Robot cleaning system and dust removing method of the same

• US 20070245511A1
• Filed: 12/26/2006
• Published: 10/25/2007
• Est. Priority Date: 04/24/2006
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Joo, Jae Man, Wee, Hoon, Jeong, Jin Ha, Hahm, Jung Yoon, Kurgi, Eduard
• Granted Patent: US 7,849,555 B2
• Time in Patent Office: Days
• US Class Current: 15/319
• CPC Class Codes: A47L 2201/024 Emptying dust or waste liquid containers
• CPC Class Codes: A47L 9/106 Dust removal
• CPC Class Codes: A47L 9/1481 Means for removing bags in suction cleaners, e.g. ejecting means; Means for exchanging bags
• CPC Class Codes: A47L 9/1691 Mounting or coupling means for cyclonic chamber or dust receptacles

Abstract

A robot cleaning system and a dust removing method of the same that are capable of moving a first dust collector mounted in a robot cleaner to a docking station to remove dust collected in the first dust collector. The robot cleaning system includes a robot cleaner having an opening, though which a first dust collector to collect suctioned dust is carried in and out of the robot cleaner, a docking station, to which the robot cleaner is docked to remove the dust collected in the first dust collector, and a collector moving unit to move the first dust collector to the docking station.

Claims

1. A robot cleaning system, comprising:

a first dust collector to collect suctioned dust;

a robot cleaner having an opening, though which the first dust collector is carried in and out of the robot cleaner;

a docking station, to which the robot cleaner is docked to remove the dust collected in the first dust collector; and

a collector moving unit to move the first dust collector to the docking station.

2. The system according to claim 1, wherein the collector moving unit includes an actuator comprising a rotary shaft, a connection part connected to the rotary shaft, and a first coupling part extending from the connection part in a radial direction to be coupled with the first dust collector.

3. The system according to claim 2, wherein the docking station includes a second dust collector having a suction port, to suction the dust in the first dust collector, the first dust collector having a first port to couple to the second dust collector, and a guide member to guide the coupling between the first port and the suction port when the collector moving unit rotates and moves the first dust collector to the docking station.

4. The system according to claim 3, further comprising:

a third dust collector having a same size and shape as the first dust collector and being coupled with the second dust collector;

wherein the guide member has a location part on which the third dust collector is located.

5. The system according to claim 4, wherein the collector moving unit further includes a second coupling part extending from the connection part in a direction opposite to the first coupling part, whereby the first dust collector is moved to the docking station, and the third dust collector is moved to the robot cleaner such that the first and third dust collectors are exchanged.

6. The system according to claim 5, wherein the first coupling part and the second coupling part each have attaching and detaching members to attach and detach the first dust collector and the third dust collector to and from the first coupling part and the second coupling part, respectively.

7. The system according to claim 6, wherein the attaching and detaching members are electromagnets, and the first dust collector and the third dust collector each have metal members formed at predetermined positions thereof, the metal members being attached to and detached from the corresponding attaching and detaching members.

8. The system according to claim 2, further comprising:

a plurality of exchangeable dust collectors;

wherein the docking station includes;

a loading table on which the plurality of exchangeable dust collectors are loaded such that the first dust collector can be exchanged for at least one of the exchangeable dust collectors, and

a discarding table, from which the first dust collector, which has been moved from the robot cleaner to the docking station by the collector moving unit, is discarded, and

the collector moving unit moves the first dust collector to the discarding table, and mounts one of the exchangeable dust collectors in the robot cleaner, whereby the first dust collector is exchanged.

9. The system according to claim 8, wherein the collector moving unit further includes second and third coupling parts, which are arranged such that the second and third coupling parts are arranged at intervals of 120 degrees with the first coupling part about the connection part.

10. The system according to claim 9, wherein the respective coupling parts each have attaching and detaching members to attach and detach the first dust collector and the exchangeable dust collector to and from the respective coupling parts.

11. The system according to claim 9, wherein the first dust collector and the exchangeable dust collectors are disposable dust bags.

12. The system according to claim 8, wherein the docking station further includes a conveyor to convey the first dust collector, which has been moved to the discarding table, to a disposal area.

13. The system according to claim 8, wherein the first dust collector and the exchanged dust collectors are constructed in the shape of an arc constituting a portion of a circumference having the connection part as the center thereof.

28. The system according to claim 2, wherein the first dust collector is rotated about the rotary shaft to the docking station.

29. The system according to claim 2, wherein the first dust collector is rotated about the rotary shaft to the collector moving unit.

30. The system according to claim 2, wherein the first dust collector is linearly moved to the docking station.

31. The system according to claim 5, wherein the rotary shaft of the actuator rotates to move the first dust collector to the docking station and the third dust collector to the robot cleaner such that the first and third dust collectors are exchanged.

14. A robot cleaner system, comprising:

a robot cleaner having a first dust collector to collect suctioned dust, an opening, through which the first dust collector is conveyed in and out of the robot cleaner and having a first port for the first dust collector;

a docking station having a second dust collector to suction the dust collected in the first dust collector when the robot cleaner is docked to the docking station and a suction port for the second dust collector; and

a collector moving unit to move the first dust collector such that the first port of the first dust collector is coupled to the suction port of the second dust collector.

15. The system according to claim 14, wherein the collector moving unit includes an actuator having a rotary shaft, a connection part connected to the rotary shaft, and a first coupling part extending from the connection part in a radial direction to be coupled with the first dust collector, whereby the collector moving unit rotates and moves the first dust collector.

16. A robot cleaner system, comprising:

a robot cleaner having a first dust collector to collect suctioned dust;

a docking station having a second dust collector to collect suctioned dust;

a third dust collector located on the docking station and coupled to the second dust collector; and

a collector moving unit to exchange the first dust collector and the third dust collector when the robot cleaner is docked to the docking station.

17. The system according to claim 16, wherein the collector moving unit includes an actuator having a rotary shaft, a connection part connected to the rotary shaft of the actuator, a first coupling part extending from the connection part in a radial direction to be coupled with the first dust collector, and a second coupling part extending from the connection part in the direction opposite to the first coupling part, the second coupling part being coupled to the third dust collector.

18. The system according to claim 17, wherein the respective coupling parts each have attaching and detaching members to attach and detach the first dust collector and the third dust collector to and from the respective coupling parts.

19. The system according to claim 18, wherein the attaching and detaching members are electromagnets, and the first dust collector and the third dust collector each have metal members formed at predetermined positions thereof, the metal members being attached to and detached from the corresponding attaching and detaching members.

32. The system according to claim 17, wherein the rotary shaft of the actuator rotates to move the first dust collector to the docking station and the third dust collector to the robot cleaner such that the dust collectors are exchanged.

20. A robot cleaner system, comprising:

a robot cleaner having a first dust collector to collect suctioned dust;

a docking station having a loading table, on which a plurality of exchangeable dust collectors are loaded, and a discarding table, from which the first dust collector, which has been moved from the robot cleaner to the docking station, is discarded; and

a collector moving unit to move the first dust collector to the discarding table and move one of the exchangeable dust collectors to the robot cleaner.

21. The system according to claim 20, wherein the collector moving unit includes an actuator having a rotary shaft, a connection part connected to the rotary shaft, and first, second, and third coupling parts extending from the connection part in a radial direction and arranged at intervals of 120 degrees.

22. The system according to claim 21, wherein the respective coupling parts have attaching and detaching members to attach and detach the first dust collector and the moved exchangeable dust collector to and from the respective coupling parts.

23. The system according to claim 20, wherein the first dust collector and the exchangeable dust collectors are disposable dust bags.

24. A dust removing method of a robot cleaner system, comprising:

determining whether a predetermined amount of dust has been collected in a first dust collector mounted in a robot cleaner;

moving the robot cleaner to a docking station;

determining whether the robot cleaner has been docked to the docking station;

moving the first dust collector to the docking station such that the first dust collector communicates with a second dust collector mounted in the docking station, operating a suction unit such that the dust in the first dust collector is suctioned into the second dust collector;

determining whether the dust in the first dust collector has been removed; and

controlling the suction unit not to be operated, and moving the first dust collector to the robot cleaner.

25. A dust removing method of a robot cleaner system, comprising:

determining whether a predetermined amount of dust has been collected in a first dust collector mounted in a robot cleaner;

moving the robot cleaner to a docking station having a plurality of exchangeable dust collectors when the predetermined amount of collected dust is in the first dust collector; and

exchanging the first dust collector for at least one of the exchangeable dust collectors located on the docking station comprising using a collector moving unit mounted in the robot cleaner.

26. The method according to claim 25, wherein the exchanging the first dust collector mounted in the robot cleaner for at least one of the exchangeable dust collectors located on the docking station comprises:

coupling one of the exchangeable dust collectors located on the docking station to the collector moving unit;

rotating the first dust collector mounted in the robot cleaner to the docking station and one of the exchangeable dust collectors to the robot cleaner using the collector moving unit;

separating the first dust collector from the collector moving unit to mount one of the exchangeable dust collectors in the robot cleaner; and

separating the first dust collector from the collector moving unit to mount the first dust collector in the docking station.

27. A dust removing method of a robot cleaner system, comprising:

determining whether a predetermined amount of dust has been collected in a first dust collector mounted in a robot cleaner;

moving the robot cleaner to a docking station;

moving the first dust collector to the docking station and moving an exchangeable dust collector mounted in the docking station to the robot cleaner such that the dust collectors are exchanged; and

conveying the first dust collector, which has been moved to the docking station, to a disposal area.

33. A robot cleaning system, comprising:

a robot cleaner having a first dust collector to collect suctioned dust;

a docking station having a plurality of replacement dust collectors stored thereon; and

a collector moving unit having a rotary shaft to move the first dust collector to the docking station and at least one of the dust collectors to the robot cleaner.

34. The system according to claim 33, wherein the first dust collector and at least one of the replacement dust collectors are exchanged when the rotary shaft rotates.