Detection Cartridges, Modules, Systems and Methods

• US 20070245810A1
• Filed: 12/17/2004
• Published: 10/25/2007
• Est. Priority Date: 12/30/2003
• Status: Abandoned Application

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Carter, Chad, Johnston, Raymond, Smith, Jeffrey, Wood, Kenneth, Dodge, Larry, Gason, Samuel
• Application Number:
  US10/596,948
• Publication Number:
  US 20070245810A1
• Time in Patent Office: Days
• US Class Current: 73/53.10
• CPC Class Codes: B01L 2200/04 Exchange or ejection of cartridges, containers or reservoirs
• CPC Class Codes: B01L 2200/0684 Venting, avoiding backpressure, avoid gas bubbles
• CPC Class Codes: B01L 2200/10 Integrating sample preparation and analysis in single entity, e.g. lab-on-a-chip concept
• CPC Class Codes: B01L 2200/16 Reagents, handling or storing thereof
• CPC Class Codes: B01L 2300/06 Auxiliary integrated devices, integrated components
• CPC Class Codes: B01L 2300/0663 Whole sensors
• CPC Class Codes: B01L 2300/0672 Integrated piercing tool
• CPC Class Codes: B01L 2300/069 Absorbents; Gels to retain a fluid
• CPC Class Codes: B01L 2300/161 Control and use of surface tension forces, e.g. hydrophobic, hydrophilic
• CPC Class Codes: B01L 2400/0406 capillary forces
• CPC Class Codes: B01L 2400/0478 pistons
• CPC Class Codes: B01L 2400/0683 mechanically breaking a wall or membrane within a channel or chamber
• CPC Class Codes: B01L 2400/086 using baffles or other fixed flow obstructions
• CPC Class Codes: B01L 2400/088 by specific surface properties
• CPC Class Codes: B01L 3/502723 characterised by venting arrangements
• CPC Class Codes: B01L 3/50273 characterised by the means or forces applied to move the fluids micropumps F04B19/006, of the membrane type F04B43/043
• CPC Class Codes: B01L 3/502746 characterised by the means for controlling flow resistance, e.g. flow controllers, baffles B01L3/502738 takes precedence
• CPC Class Codes: B01L 3/523 with means for closing or opening
• CPC Class Codes: C07C 311/51 Y being a hydrogen or a carbon atom
• CPC Class Codes: C07D 207/46 with hetero atoms directly attached to the ring nitrogen atom
• CPC Class Codes: C07D 275/06 : with hetero atoms directly attached to the ring sulfur atom
• CPC Class Codes: G01N 2291/0255 : (Bio)chemical reactions, e.g. on biosensors
• CPC Class Codes: G01N 2291/0256 : Adsorption, desorption, surface mass change, e.g. on biosensors
• CPC Class Codes: G01N 2291/02881 : Temperature
• CPC Class Codes: G01N 2291/0422 : Shear waves, transverse waves, horizontally polarised waves
• CPC Class Codes: G01N 2291/0423 : Surface waves, e.g. Rayleigh waves, Love waves
• CPC Class Codes: G01N 2291/0426 : Bulk waves, e.g. quartz crystal microbalance, torsional waves
• CPC Class Codes: G01N 2291/0427 : Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
• CPC Class Codes: G01N 29/022 : Fluid sensors based on microsensors, e.g. quartz crystal-microbalance [QCM], surface acoustic wave [SAW] devices, tuning forks, cantilevers, flexural plate wave [FPW] devices microdevices per se B81B
• CPC Class Codes: G01N 29/222 : Constructional or flow details for analysing fluids optoacoustic fluid cells G01N29/2425
• CPC Class Codes: G01N 29/2462 : Probes with waveguides, e.g. SAW devices

Abstract

Detection cartridges and associated components, as well as methods of using the same that provide sample materials to a sensor for detection are disclosed. Among the components that may be used in connection with the detection cartridges of the present invention are, e.g., input modules, fluid flow front control features, and volumetric flow rate control features. The modules may include one or more chambers containing different constituents for mixing and/or delivery into a detection cartridge.

Claims

1. A detection cartridge comprising:

a housing comprising an interior volume;

a sensor operably attached to the housing, the sensor comprising a detection surface;

a detection chamber located within the interior volume of the housing, wherein the detection chamber comprises a volume defined by the detection surface and an opposing surface spaced apart from and facing the detection surface, wherein the opposing surface comprises a flow front control feature; and

a waste chamber located within the interior volume of the housing, the waste chamber in fluid communication with the detection chamber.

2. A cartridge according to claim 1, wherein the detection surface comprises an acousto-mechanical waveguide.

3. A cartridge according to claim 1, wherein the sensor comprises a surface acoustic wave acousto-mechanical sensor.

4. A cartridge according to claim 1, wherein the flow front control feature comprises discrete structures protruding from and separated by a land area on the opposing surface of the detection chamber.

5. A cartridge according to claim 1, wherein the flow front control feature comprises one or more channels in the opposing surface of detection chamber.

6. A cartridge according to claim 5, wherein at least one channel of the one or more channels is oriented generally perpendicular to a longitudinal axis defined within the detection chamber between an input end and an output end of the waste chamber.

7. A cartridge according to claim 1, wherein the flow front control feature comprises one or more regions of hydrophobic material occupying a portion of the opposing surface and one or more regions of hydrophilic material occupying a portion of the opposing surface.

8. A cartridge according to claim 7, further comprising at least one pair of successive bands of hydrophobic material and hydrophilic material wherein each pair of successive bands extends across a width of the detection chamber.

9. A cartridge according to claim 1, wherein the flow front control feature comprises discrete structures protruding from and separated by a land area on the opposing surface of the detection chamber, one or more regions of hydrophobic material occupying a portion of the opposing surface, and one or more regions of hydrophilic material occupying a portion of the opposing surface.

10. A cartridge according to claim 1, wherein the flow front control feature comprises one or more channels in the opposing surface of detection chamber, one or more regions of hydrophobic material occupying a portion of the opposing surface, and one or more regions of hydrophilic material occupying a portion of the opposing surface.

11. A cartridge according to claim 1, further comprising absorbent material located within the waste chamber.

12. A cartridge according to claim 1, wherein the cartridge further comprises capillary structure located between the detection chamber and the waste chamber.

13. A cartridge according to claim 1, further comprising a vent that, when open, places the interior volume of the housing in fluid communication with ambient atmosphere around the cartridge.

14. A cartridge according to claim 13, wherein the vent is located in the waste chamber.

15. A cartridge according to claim 13, wherein the vent comprises a closure element.

16. A cartridge according to claim 1, further comprising a fluid monitor operably connected to the housing, wherein liquid located within the interior volume of the housing can be sensed by the fluid monitor.

21. A method of moving sample material through the detection cartridge of claim 1, the method comprising:

providing a detection cartridge according to claim 1;

delivering sample material into the interior volume of the housing of the detection cartridge, wherein the sample material flows into the detection chamber, and wherein flow front progression of the sample material through the detection chamber and towards the waste chamber is controlled at least in part by the flow front control feature on the opposing surface within the detection chamber.

22. A method according to claim 21, wherein delivering sample material into the detection chamber comprises delivering the sample material into a staging chamber located within the interior volume of the housing, wherein the sample material flows from the staging chamber into the detection chamber.

23. A method according to claim 21, wherein detection cartridge further comprises absorbent material within the waste chamber, and wherein the absorbent material draws sample material into the waste chamber.

24. A method according to claim 21, further comprising capillary structure located between the detection chamber and the waste chamber, wherein the capillary structure draws sample material from the detection chamber.

25. A method according to claim 21, further comprising a vent that, when open, places the interior volume of the housing in fluid communication with ambient atmosphere around the cartridge, and wherein the method comprises opening the vent to control sample material flow through the detection chamber.

26. A method according to claim 25, wherein opening the vent comprises adjusting the size of the vent to adjust the rate of sample material flow through the detection chamber.

17. A detection cartridge comprising:

a housing comprising an interior volume;

a sensor operably attached to the housing, the sensor comprising surface acoustic wave acousto-mechanical sensor;

a detection chamber located within the interior volume of the housing, wherein the detection chamber comprises a volume defined by the detection surface and an opposing surface spaced apart from and facing the detection surface, wherein the opposing surface comprises one or more channels formed therein;

a waste chamber located within the interior volume of the housing, the waste chamber in fluid communication with the detection chamber;

absorbent material located within the waste chamber; and

capillary structure located between the detection chamber and the waste chamber.

18. A detection cartridge comprising:

a cartridge housing comprising an interior volume;

a sensor operably attached to the cartridge housing, the sensor comprising a detection surface;

a detection chamber located within the interior volume of the cartridge housing, wherein the detection chamber comprises a volume defined by the detection surface and an opposing surface spaced apart from and facing the detection surface, wherein the opposing surface comprises a flow front control feature;

a waste chamber located within the interior volume of the cartridge housing, the waste chamber in fluid communication with the detection chamber;

one or more sealed modules, wherein each module of the one or more sealed modules comprises an exit port attached to the cartridge housing through one or more module ports that open into the interior volume of the cartridge housing, and wherein each module further comprises;

a module housing comprising an exit port and a sealed interior volume;

an exit seal located over the exit port of the module; and

a plunger located within the interior volume of the module housing, wherein the plunger is movable from a loaded position in which the plunger is distal from the exit port to an unloaded position in which the plunger is proximate the exit port;

wherein movement of the plunger towards the exit port opens the exit seal such that material from the interior volume of the module housing exits through the exit port into the interior volume of the cartridge housing.

19. A cartridge according to claim 18, further comprising a staging chamber within the interior volume of the cartridge housing, wherein the staging chamber is located upstream from the detection chamber, and wherein the module ports open into the staging chamber.

20. A cartridge according to claim 18, wherein the interior volume of at least one module of the one or more sealed modules comprises:

a first chamber comprising a liquid located therein;

a second chamber located within the interior volume of the module housing, the second chamber comprising a reagent located therein; and

an inter-chamber seal isolating the second chamber from the first chamber within the module housing;

wherein the first chamber, the inter-chamber seal, and the second chamber are located between the plunger and the exit seal;

wherein movement of the plunger towards the exit port opens the inter-chamber seal such that the liquid in the first chamber contacts the reagent in the second chamber.

27. A sealed module comprising:

a housing comprising an exit port and a sealed interior volume;

an exit seal located over the exit port;

a first chamber located within the interior volume of the housing, the first chamber comprising a liquid located therein;

a second chamber located within the interior volume of the housing, the second chamber comprising a reagent located therein;

an inter-chamber seal isolating the second chamber from the first chamber within the housing; and

a plunger, wherein the first chamber, the inter-chamber seal, the second chamber, and the exit seal are located between the plunger and the exit port, and wherein the plunger is movable from a loaded position in which the plunger is distal from the exit port to an unloaded position in which the plunger is proximate the exit port;

wherein movement of the plunger towards the exit port opens the inter-chamber seal such that the liquid in the first chamber contacts the reagent in the second chamber, and wherein further movement of the plunger into the unloaded position opens the exit seal such that the liquid and the reagent from the interior volume of the housing exit through the exit port.

28. A module according to claim 27, wherein the plunger comprises a tip, wherein the tip faces the inter-chamber seal and wherein the tip pierces the inter-chamber seal to open the inter-chamber seal.

29. A module according to claim 27, wherein the first chamber and the second chamber comprise hermetically sealed compartments.

30. A module according to claim 27, wherein the plunger defines a portion of a volume of the first chamber when the plunger is in the loaded position.

31. A module according to claim 27, wherein the plunger mates with the exit port when the plunger is in the unloaded position.

32. A module according to claim 27, wherein the liquid in the first chamber comprises a water and the reagent in the second chamber comprises a hydrolyzable material.

33. A method of delivering materials using a sealed module of claim 27, the method comprising:

providing a sealed module according to claim 27;

moving the plunger towards the exit port of the sealed module to open the inter-chamber seal and force the liquid from the first chamber into contact with the reagent in the second chamber; and

moving the plunger towards the exit port to open the exit seal and expel the liquid and the reagent from the interior volume of the housing through the exit port.

34. A method according to claim 33, wherein the plunger comprises a tip that pierces the inter-chamber seal.

35. A module comprising:

a housing comprising an exit port and a sealed interior volume;

an exit seal located over the exit port;

a chamber located within the interior volume of the housing, the chamber comprising one or more reagents located therein;

a plunger movable from a loaded position in which the plunger is distal from the exit port to an unloaded position in which the plunger is proximate the exit port; and

an input port in fluid communication with the chamber, wherein the input port enters the chamber between the plunger and the exit port when the plunger is in the loaded position;

wherein movement of the plunger towards the exit port opens the exit seal such that material from the interior volume of the housing exits through the exit port.

36. A module according to claim 35, further comprising a seal closing the input port.

37. A module according to claim 35, wherein the plunger comprises a tip, wherein the tip faces the exit seal and wherein the tip pierces the exit seal to open the exit seal.

38. A module according to claim 35, wherein the plunger defines a portion of a volume of the chamber when the plunger is in the loaded position.

39. A module according to claim 35, wherein the plunger mates with the exit port when the plunger is in the unloaded position.

40. A method of delivering materials using a module according to claim 35, the method comprising:

providing a module according to claim 35;

delivering sample material comprising a liquid into the chamber through the input port, wherein the sample material contacts the reagent located within the chamber; and

moving the plunger towards the exit port to open the exit seal such that the liquid exits from the chamber through the exit port.