Universal AC or DC Aircraft Device Power Supply Having Power Factor Correction

• US 20070253135A1
• Filed: 05/01/2007
• Published: 11/01/2007
• Est. Priority Date: 05/01/2006
• Status: Active Grant

• Current Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Original Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Inventors: Bovitz, David J.
• Granted Patent: US 7,859,874 B2
• Time in Patent Office: Days
• US Class Current: 361/118
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An aircraft device power supply is capable of connecting to either an AC or a DC power bus provided on an aircraft. When connected to an aircraft'"'"'s AC power bus, an AC power signal is EMI-filtered, stepped down in voltage to the same voltage as that of the DC power bus, and then rectified. When connected to an aircraft'"'"'s DC power bus, a DC power signal is EMI-filtered before it is merged with the rectified AC power signal via an AC/DC switchover subcircuit. The output of the AC/DC switchover subcircuit is input to a power factor correction subcircuit which outputs a boosted DC voltage, regardless of which of the AC or DC aircraft power buses is connected to the power supply. A step down converter reduces the boosted DC voltage to a lower, system voltage which may then be further reduced or modified, as appropriate for device to be powered.

Claims

1. An aircraft device power supply adapted to be connected to either an aircraft alternating current (AC) power bus or to an aircraft direct current (DC) power bus, and comprising:

a first subcircuit having an input and an output, the first subcircuit configured to accept an AC power signal, convert the AC power signal to a lower voltage, and output a rectified AC power signal, when the power supply is connected to an aircraft AC power bus;

an AC/DC switchover subcircuit having a first input connected to the output of the first subcircuit and a second input, and further having a switchover output, the AC/DC switchover subcircuit configured to;

output the rectified AC power signal, when the power supply is connected to the aircraft AC power bus and not to an aircraft DC power bus; and

output a DC signal, when the power supply is connected to the aircraft DC power bus and not to the aircraft AC power bus;

a power factor correction subcircuit having an input connected to the switchover output, and further having an output, the power factor correction subcircuit configured to correct a power factor of a rectified AC power signal, when the power supply is connected to the aircraft AC power bus, and further configured to output a DC power signal having a first voltage; and

a DC-DC step-down converter having an input connected to the output of the power factor correction subcircuit, and further having a system voltage output, the DC-DC step-down converter configured to reduce the first voltage to a second voltage lower than said first voltage.

2. The aircraft device power supply according to claim 1, further comprising:

an AC electromagnetic interference (EMI) filter configured to output a filtered AC power signal to the input of the first subcircuit, when the power supply is connected to the aircraft AC power bus; and

a DC EMI filter configured to output a filtered DC power signal to the second input of the AC/DC switchover subcircuit, when the power supply is connected to the aircraft DC power bus.

3. The aircraft device power supply according to claim 2, wherein:

the AC EMI filter is configured to filter a 115V, 400 Hz power signal from the aircraft'"'"'s AC power bus; and

the DC EMI filter is configured to filter a 28 VDC power signal from the aircraft'"'"'s DC power bus.

4. The aircraft device power supply according to claim 2, wherein:

the AC EMI filter and DC EMI filter are provided on a common integrated circuit board.

5. The aircraft device power supply according to claim 1, wherein:

the power factor correction subcircuit comprises a power factor controller chip.

6. The aircraft device power supply according to claim 5, wherein:

the power factor controller chip controls a boost converter to caused said first voltage to be at least 60 VDC.

7. The aircraft device power supply according to claim 6, wherein:

the first voltage is between 60-90 VDC; and

the second voltage is about 12 VDC.

8. The aircraft device power supply according to claim 1, wherein:

a voltage of the rectified AC power signal is approximately the same as a voltage of the DC signal so that the power factor correction subcircuit receives approximately the same voltage, whether the power supply is connected to the aircraft'"'"'s AC power bus or to the aircraft'"'"'s DC power bus.

9. The aircraft device power supply according to claim 1, wherein:

the first subcircuit is configured to convert the filtered AC power signal to a lower voltage which is approximately equal in magnitude to a voltage supplied by the aircraft'"'"'s DC power bus.

10. The aircraft device power supply according to claim 1, wherein:

the AC/DC switchover subcircuit is configured to output only one of the rectified AC power signal and the filtered DC power signal, when the power supply is connected to both the aircraft AC power bus and to the aircraft DC bus.

11. The aircraft device power supply according to claim 10, wherein:

the AC/DC switchover subcircuit is configured to output only the rectified AC power signal, when the power supply is connected to both the aircraft AC power bus and to the aircraft DC bus.

12. An aircraft-mountable device adapted to be connected to either an aircraft alternating current (AC) power bus or to an aircraft direct current (DC) power bus, the aircraft-mountable device having a power supply comprising:

a first subcircuit having an input and an output, the first subcircuit configured to accept an AC power signal, convert the AC power signal to a lower voltage, and output a rectified AC power signal, when the power supply is connected to an aircraft AC power bus;

an AC/DC switchover subcircuit having a first input connected to the output of the first subcircuit and a second input, and further having a switchover output, the AC/DC switchover subcircuit configured to;

output the rectified AC power signal, when the power supply is connected to the aircraft AC power bus and not to an aircraft DC power bus; and

output a DC signal, when the power supply is connected to the aircraft DC power bus and not to the aircraft AC power bus;

a power factor correction subcircuit having an input connected to the switchover output, and further having an output, the power factor correction subcircuit configured to correct a power factor of a rectified AC power signal, when the power supply is connected to the aircraft AC power bus, and further configured to output a DC power signal having a first voltage; and

a DC-DC step-down converter having an input connected to the output of the power factor correction subcircuit, and further having a system voltage output, the DC-DC step-down converter configured to reduce the first voltage to a second voltage lower than said first voltage.

13. The aircraft-mountable device according to claim 12, wherein the device is one from the group consisting of a computer, display panel, communications equipment, a control panel, and a sensor.

14. An aircraft device power supply adapted to be connected to either an aircraft alternating current (AC) power bus or to an aircraft direct current (DC) power bus, and comprising:

an AC electromagnetic interference (EMI) filter having a first input connectable to an aircraft AC power bus and a first output, the AC EMI filter configured to output a filtered AC power signal, when the power supply is connected to the aircraft AC power bus;

a DC EMI filter having a second input connectable to an aircraft DC power bus and a second output, the DC EMI filter configured to output a filtered DC power signal, when the power supply is connected to the aircraft DC power bus;

a first subcircuit having an input connected to the first output of the AC EMI filter and a third output, the first subcircuit configured to accept the filtered AC power signal, convert the filtered AC power signal to a lower voltage, and output a rectified AC power signal, when the power supply is connected to the aircraft AC power bus;

an AC/DC switchover subcircuit having inputs connected to the second and third outputs, and further having a switchover output, the AC/DC switchover subcircuit configured to;

output the rectified AC power signal, when the power supply is connected to the aircraft AC power bus and not to the aircraft DC power bus; and

output the filtered DC power signal, when the power supply is connected to the aircraft DC power bus and not to the aircraft AC power bus;

a power factor correction subcircuit having an input connected to the switchover output, and further having a fourth output, the power factor correction subcircuit configured to correct a power factor of a rectified AC power signal, when the power supply is connected to the aircraft AC power bus, and further configured to output a DC power signal having a first voltage; and

a DC-DC step-down converter having an input connected to the fourth output, and further having a system voltage output, the DC-DC step-down converter configured to reduce the first voltage to a second voltage lower than said first voltage.

15. The aircraft device power supply according to claim 14, wherein:

the power factor correction subcircuit comprises a power factor controller chip.

16. The aircraft device power supply according to claim 15, wherein:

the power factor controller chip controls a boost converter to caused said first voltage to be at least 60 VDC.

17. The aircraft device power supply according to claim 16, wherein:

the first voltage is between 60-90 VDC; and

the second voltage is about 12 VDC.

18. The aircraft device power supply according to claim 14, wherein:

a voltage of the rectified AC power signal is approximately the same as a voltage of the filtered DC power signal so that the power factor correction subcircuit receives approximately the same voltage, whether the power supply is connected to the aircraft'"'"'s AC power bus or to the aircraft'"'"'s DC power bus.

19. The aircraft device power supply according to claim 14, wherein:

the first subcircuit is configured to convert the filtered AC power signal to a lower voltage which is approximately equal in magnitude to a voltage supplied by the aircraft'"'"'s DC power bus.

20. The aircraft device power supply according to claim 14, wherein:

the AC EMI filter is configured to filter a 115V, 400 Hz power signal from the aircraft'"'"'s AC power bus; and

the DC EMI filter is configured to filter a 28 VDC power signal from the aircraft'"'"'s DC power bus.

21. The aircraft device power supply according to claim 20, wherein:

the AC EMI filter and DC EMI filter are provided on a common integrated circuit board.

22. The aircraft device power supply according to claim 14, wherein:

the AC/DC switchover subcircuit is configured to output only one of the rectified AC power signal and the filtered DC power signal, when the power supply is connected to both the aircraft AC power bus and to the aircraft DC bus.

23. The aircraft device power supply according to claim 22, wherein:

the AC/DC switchover subcircuit is configured to output only the rectified AC power signal, when the power supply is connected to both the aircraft AC power bus and to the aircraft DC bus.