Countercurrent systems and methods for treatment of contaminated fluids

• US 20070256980A1
• Filed: 03/30/2007
• Published: 11/08/2007
• Est. Priority Date: 03/31/2006
• Status: Abandoned Application

• Current Assignee: Perry Equipment Corp. (Parker-Hannifin Corporation)
• Original Assignee: Perry Equipment Corp. (Parker-Hannifin Corporation)
• Inventors: Holmes, Timothy, Krogue, John
• Application Number:
  US11/731,556
• Publication Number:
  US 20070256980A1
• Time in Patent Office: Days
• US Class Current: 210/688
• CPC Class Codes: B01D 15/02 with moving adsorbents
• CPC Class Codes: B01D 15/1807 using counter-currents, e.g. fluidised beds
• CPC Class Codes: B01D 2215/021 Physically moving or fluidising the adsorbent beads or particles or slurry, excluding the movement of the entire columns
• CPC Class Codes: B01J 20/103 comprising silica
• CPC Class Codes: B01J 20/28007 with size in the range 1-100 nanometers, e.g. nanosized particles, nanofibers, nanotubes, nanowires or the like carbon nanostructures B01J20/205
• CPC Class Codes: B01J 20/28083 being in the range 2-50 nm, i.e. mesopores
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C02F 1/26 by extraction
• CPC Class Codes: C02F 1/42 by ion-exchange ion-exchange in general B01J
• CPC Class Codes: C02F 2101/20 Heavy metals or heavy metal compounds
• CPC Class Codes: C02F 2305/08 Nanoparticles or nanotubes

Abstract

A countercurrent system for treatment of contaminated fluid is provided. The system, in an embodiment, includes a source from which contaminated fluid may be introduced into the system and a reservoir of an adsorbent nanomaterial designed to remove contaminants from contaminated fluid. The system also includes a reactor in fluid communication with the reservoir, and within which a fluidized bed of the adsorbent nanomaterial can be accommodated in the presence of a countercurrent flow of contaminated fluid for the treatment of contaminated fluid. The system further includes a mechanism to maintain fluidity of the bed so that contaminated fluid introduced into the reactor can countercurrently flow through the bed. A pathway can also be provided along which treated fluid may be directed away from the container, as well as a collector for removing spent adsorbent material from the system. A method for treating contaminated fluid is also provided.

Claims

1. A system for treatment of contaminated fluid, the system comprising:

a reservoir of an adsorbent nanomaterial designed to remove contaminants from contaminated fluid;

a reactor in fluid communication with the reservoir, and within which a fluidized bed of the adsorbent nanomaterial can be accommodated in the presence of a countercurrent flow of contaminated fluid for the treatment of contaminated fluid; and

a mechanism to maintain fluidity of the bed so that contaminated fluid introduced into the reactor can countercurrently flow through the bed.

2. A system as set forth in claim 1, wherein the adsorbent nanomaterial in the reservoir includes a porous particle made from self-assembled monolayers on mesoporous supports (SAMMS).

3. A system as set forth in claim 2, wherein the particle is made from silica.

4. A system as set forth in claim 2, wherein the particle has a pore size ranging from about 2 nanometers (nm) to about 7 nm.

5. A system as set forth in claim 1, wherein the adsorbent nanomaterial has an apparent density ranging from about 0.2 grams/milliliter to about 0.4 grams/milliliter.

6. A system as set forth in claim 1, wherein the adsorbent nanomaterial is capable of removing heavy metal contaminants from the fluid.

7. A system as set forth in claim 6, wherein the heavy metal contaminants include mercury, arsenic, cadmium, lead, silver, uranium, plutonium, neptunium, americium, other heavy metals, or a combination thereof.

8. A system as set forth in claim 1, wherein the contaminated fluid is viscous in nature.

9. A system as set forth in claim 8, wherein the viscous fluid includes one of oils, waste oils, other fluid viscous in nature, or a combination thereof.

10. A system as set forth in claim 1, wherein the contaminated fluid is non-viscous in nature.

11. A system as set forth in claim 10, wherein the non-viscous fluid includes a liquid or a gas.

12. A system as set forth in claim 10, wherein the non-viscous fluid includes produced water.

13. A system as set forth in claim 1, wherein the reactor includes an inlet, positioned at one end of the reactor, to introduce contaminated fluid into the reactor and a different inlet, positioned at an opposite end of the reactor, to introduce the adsorbent nanomaterial into the reactor.

14. A system as set forth in claim 1, wherein the reactor includes a first outlet for removal of treated fluid from the reactor.

15. A system as set forth in claim 1, wherein the reactor includes a second outlet for removal of spent adsorbent nanomaterial from the reactor.

16. A system as set forth in claim 1, wherein the mechanism to maintain fluidity of the bed includes a mixing device having at least one blade that can generate sufficient turbulence so as to permit countercurrent flow through the bed, while avoiding mixing of the adsorbent nanomaterial with treated fluid.

17. A system as set forth in claim 1, further including a feedback pathway to recirculate back into the reactor fluid recovered from a slurry of spent adsorbent nanomaterial removed from the reactor.

18. A system as set forth in claim 17, wherein the fluid recirculated back into the reactor can aid in maintaining fluidity of the bed.

19. A system as set forth in claim 1, further including wherein the collection device in communication with the reactor to collect the spent adsorbent material.

20. A system as set forth in claim 19, wherein the collection device is a centrifugal force type device capable of concentrating spent adsorbent material at a bottom of the device.

21. A system as set forth in claim 19, wherein the collection device is a filter having pores or mesh openings capable of collecting the adsorbent nanomaterials thereon for removal.

22. A system as set forth in claim 1, further having at least one additional reactors to permit a continuous treatment process to be implemented.

23. A method for treating contaminated fluid, the method comprising:

providing a fluidized bed of an adsorbent nanomaterial within an environment where contaminated fluid can be treated;

introducing a flow of contaminated fluid into the environment, so that the fluid can flow countercurrently through the bed;

allowing the adsorbent nanomaterial in the fluidized bed to interact with the contaminated fluid as the fluid flow countercurrently through the bed, so that the adsorbent nanomaterial can attract and remove contaminants from the fluid; and

discharging treated fluid from the environment.

24. A method as set forth in claim 23, wherein the step of providing includes providing a source of contaminated fluid to be treated and a reservoir of the adsorbent nanomaterial.

25. A method as set forth in claim 23, wherein, in the step of providing, the adsorbent nanomaterial includes a porous particle made from self-assembled monolayers on mesoporous supports (SAMMS).

26. A method as set forth in claim 25, wherein the step of introducing includes providing a slurry of SAMMS having an apparent density ranging from about 0.2 grams/milliliter to about 0.4 grams/milliliter

27. A method as set forth in claim 23, wherein the step of introducing includes directing the contaminated fluid into the environment from an opposite direction which the adsorbent material is introduced into the environment.

28. A method as set forth in claim 23, wherein, in the step of introducing, the countercurrent flow is in a plug-flow pattern.

29. A method as set forth in claim 26, wherein, in the step of introducing, the contaminated fluid is viscous in nature.

30. A method as set forth in claim 29, wherein, in the step of introducing, the viscous fluid includes one of oils, waste oils, other fluid viscous in nature, or a combination thereof.

31. A method as set forth in claim 26, wherein, in the step of introducing, the contaminated fluid is non-viscous in nature.

32. A method as set forth in claim 31, wherein, in the step of introducing, the non-viscous fluid includes a liquid or a gas.

33. A method as set forth in claim 31, wherein, in the step of introducing, the non-viscous fluid includes produced water.

34. A method as set forth in claim 26, wherein, in the step of allowing, the period of time ranges from less than about 2 min. to about 30 min or more.

35. A method as set forth in claim 26, wherein the step of allowing includes permitting the adsorbent nanomaterial to remove heavy metal contaminants from the fluid.

36. A method as set forth in claim 35, wherein, in the step of permitting, the heavy metal contaminants include mercury, arsenic, cadmium, lead, silver, uranium, plutonium, neptunium, americium, other heavy metals, or a combination thereof.

37. A method as set forth in claim 26, wherein the step of allowing includes permitting the adsorbent nanomaterial to bind and trap the contaminants within the nanomaterial.

38. A method as set forth in claim 26, further including collecting spent adsorbent nanomaterial having contaminants attracted thereto.

39. A method as set forth in claim 26, further including providing a plurality of similar environments within which contaminated fluid can be treated, so as to implement a substantially continuous treatment process.