Thoracic Closure Device and Methods

• US 20070260251A1
• Filed: 05/07/2007
• Published: 11/08/2007
• Est. Priority Date: 05/08/2006
• Status: Active Grant

• Current Assignee: Device Evolutions, LLC
• Original Assignee: Surgical Transformations LLC
• Inventors: Weier, Christopher, King, Alexander, Malhotra, Neha
• Granted Patent: US 7,806,895 B2
• Time in Patent Office: Days
• US Class Current: 606/74
• CPC Class Codes: A61B 17/06066 Needles, e.g. needle tip configurations making needles B21G1/00
• CPC Class Codes: A61B 17/823 for the sternum
• CPC Class Codes: A61B 17/842 Flexible wires, bands or straps A61B17/72, A61B17/82, A61B17/86 take precedence

Abstract

A thoracic closure device. The device has a handle member, a base member, and a feed path, and is designed to accept and, with a ratcheting mechanism, tension a toothed closure tie. A guide member is also provided, and assists in the placement of a closure tie prior to tensioning. Methods of closing a median sternotomy using toothed closure ties are also disclosed.

Claims

1. A thoracic closure device, comprising:

a base member having a first end, a second end, an internal surface, and a feed path defined between the first and second ends along the internal surface, the feed path terminating in an opening at one or both of the first and second ends;

a handle member having a first end and a second end, the handle member being mounted on the base member for rotation about a first generally horizontally-extending axis of rotation between (1) a first position, in which the second end of the handle member is angularly displaced from the base member, and (2) a second position in which the second end of the handle member is proximate to the base member;

an elongate pawl arm having

a first end mounted for rotation about a second generally horizontally-extending axis of rotation,

a second end opposite the first end,

an engaging structure disposed at the second end of the pawl arm, and

a cam surface on a trailing side of the pawl arm, the cam surface extending between the first and second ends of the pawl arm; and

an elastic member mounted within the thoracic closure device, the elastic member being arranged to bear between the handle member and the pawl arm to place the handle member in a driving relationship with respect to the pawl arm such that (1) the pawl arm is biased toward the internal surface of the base member and, if a toothed closure tie is in the feed path, the engaging structure of the pawl arm engages the teeth of the closure tie, and (2) as the handle member is moved between the first and second positions, the pawl arm is driven to rotate in such a way as to advance the closure tie unidirectionally along the feed path before the elastic member resiliently returns the pawl arm to a position in which the engaging structure is in engagement with the teeth of the toothed closure tie.

2. The thoracic closure device of claim 1, wherein the opening is provided at the first end of the base member, and a second opening is provided, spaced from the first opening.

3. The thoracic closure device of claim 2, wherein the feed path is oriented such that the closure tie is drawn into the first opening at the first end of the base member and fed toward the second opening of the base member.

4. The thoracic closure device of claim 3, wherein the trailing edge of the pawl arm faces the opening at the first end of the base member.

5. The thoracic closure device of claim 4, wherein the device is constructed such that as the handle member is moved toward the second position, the pawl arm is driven to rotate with its engaging structure in engagement with one or more teeth of the closure tie in such a way as to advance the closure tie along the feed path toward the second opening of the base member before the elastic member resiliently returns the pawl arm to a position in which the engaging structure is in engagement with the teeth of the toothed closure tie.

6. The thoracic closure device of claim 1, wherein the second generally horizontally-extending axis of rotation is defined by a generally horizontally-oriented post in the handle member.

7. The thoracic closure device of claim 6, wherein the elastic member is a torsional spring mounted on the generally horizontally-oriented post in the handle member, the torsional spring having first and second legs, the first leg of the torsional spring bearing against a generally horizontally-extending post on the pawl arm, and the second leg of the torsional spring bearing against a generally horizontally-extending post on the interior of the handle member.

8. The thoracic closure device of claim 1, further comprising a stop post on the handle member, the stop post being constructed and arranged to block the rotation of the pawl arm in order to prevent the pawl arm from engaging the closure tie prior to a defined point in the feed path.

9. The thoracic closure device of claim 1, wherein when the handle member is in the first position, the pawl arm does not engage the closure tie in the feed path.

10. A thoracic closure device, comprising:

a base member having a first end, a second end, an internal surface, and a feed path defined between the first and second ends along the internal surface, the feed path terminating in an opening at one or both of the first and second ends;

a handle member having a first end and a second end, the handle member being mounted on the base member for rotation about a first generally horizontally-extending axis of rotation between (1) a first position, in which the second end of the handle member is angularly displaced from the base member, and (2) a second position in which the second end of the handle member is proximate to the base member;

an elongate pawl arm having

a first end mounted for rotation about a second generally horizontally-extending axis of rotation,

a second end opposite the first end,

an engaging structure disposed at the second end of the pawl arm, and

a cam surface on a trailing side of the pawl arm, the cam surface extending between the first and second ends of the pawl arm;

an elastic member mounted within the thoracic closure device, the elastic member being arranged to bear between the handle member and the pawl arm to place the handle member in a driving relationship with respect to the pawl arm such that (1) the pawl arm is biased toward the internal surface of the base member and, if a toothed closure tie is in the feed path, the engaging structure of the pawl arm engages the teeth of the closure tie, and (2) as the handle member is moved between the first and second positions, the pawl arm is driven to rotate in such a way as to cause the pawl arm to advance the closure tie unidirectionally along the feed path before the elastic member resiliently returns the pawl arm to a position in which the engaging structure is in engagement with the teeth of the toothed closure tie; and

an elongate guide member mounted on the handle member for rotation about a third generally horizontally-extending axis of rotation between extended positions, in which an end of the elongate guide member extends outwardly of the thoracic closure device and retracted positions, in which the elongate guide member is substantially contained within the handle member.

11. The thoracic closure device of claim 10, wherein a first opening is provided at the first end of the base member, and a second opening is provided in the base member, spaced from the first opening.

12. The thoracic closure device of claim 11, wherein the feed path is oriented such that the closure tie is drawn into the opening at the first end of the base member and fed toward the second opening of the base member.

13. The thoracic closure device of claim 12, wherein the trailing edge of the pawl arm faces the opening at the first end of the base member.

14. The thoracic closure device of claim 13, wherein the cam surface on the trailing edge of the pawl arm moves the engaging structure out of engagement with the closure tie as the pawl arm rotates toward the second opening.

15. The thoracic closure device of claim 10, wherein the second generally horizontally-extending axis of rotation is defined by a generally horizontally-oriented post in the handle member.

16. The thoracic closure device of claim 15, wherein the elastic member is a torsional spring mounted on the generally horizontally-oriented post in the handle member, the torsional spring having first and second legs, the first leg of the torsional spring bearing against a generally horizontally-extending post on the pawl arm, and the second leg of the torsional spring bearing against a generally horizontally-extending post on the interior of the handle member.

17. The thoracic closure device of claim 10, further comprising a stop post on the base member, the stop post being constructed and arranged to block the rotation of the pawl arm in order to prevent the pawl arm from engaging the closure tie prior to a defined point in the feed path.

18. The thoracic closure device of claim 10, wherein the handle member further comprises a recess constructed and arranged to contain the guide member.

19. The thoracic closure device of claim 18, wherein the third generally horizontally-extending axis of rotation is defined by pin mounted in the recess of the handle member.

20. A thoracic closure device, comprising:

a base member having a first end, a second end, a bottom, and a feed path defined between the first and second ends along the bottom, the feed path originating at a first opening in the first end and terminating at a second opening in the bottom;

a handle member having a first end and a second end, the handle member being mounted on the base member for rotation about a first generally horizontally-extending axis of rotation between (1) a first position, in which the second end of the handle member is angularly displaced from the base member, and (2) a second position in which the second end of the handle member is proximate to the base member;

an elongate pawl arm having

a first end mounted for rotation about a second generally horizontally-extending axis of rotation defined by a post in the handle member,

a second end opposite the first end,

an engaging structure disposed at the second end of the pawl arm, and

a cam surface on a trailing side of the pawl arm, the cam surface extending between the first and second ends of the pawl arm; and

an elastic member mounted within the handle member, the elastic member being arranged to bear between the handle member and the pawl arm to place the handle member in a driving relationship with respect to the pawl arm such that (1) the pawl arm is biased toward the bottom of the base member and, if a toothed closure tie is in the feed path, the engaging structure of the pawl arm engages the teeth of the closure tie, and (2) as the handle member is moved from the first position toward the second position, the pawl arm is driven to rotate in such a way as to advance the closure tie unidirectionally along the feed path by engagement of the engaging structure and the closure tie before the cam surface moves the engaging structure out of engagement with the closure tie and the elastic member resiliently returns the pawl arm to a position in which the engaging structure is in engagement with the teeth of the toothed closure tie.