LED-based high efficiency illumination systems for use in projection systems

• US 20070263298A1
• Filed: 08/09/2006
• Published: 11/15/2007
• Est. Priority Date: 05/09/2006
• Status: Active Grant

• Current Assignee: Ostendo Technologies Inc.
• Original Assignee: Ostendo Technologies Inc.
• Inventors: El-Ghoroury, Hussein S., McNeill, Dale A.
• Granted Patent: US 7,889,430 B2
• Time in Patent Office: Days
• US Class Current: 359/726
• CPC Class Codes: G02B 27/0994 Fibers, light pipes optical fibers per se G02B6/02
• CPC Class Codes: G03B 21/2033 LED or laser light sources
• CPC Class Codes: G03B 21/2066 Reflectors in illumination beam in projection beam G03B21/28
• CPC Class Codes: G03B 21/208 Homogenising, shaping of the illumination light
• CPC Class Codes: H04N 5/74 Projection arrangements for image reproduction, e.g. using eidophor
• CPC Class Codes: H04N 9/315 Modulator illumination systems general applications of lighting devices F21V; general optical systems G02B; lamp houses for projectors not peculiar to the presence of an electronic spatial light modulator G03B21/20
• CPC Class Codes: H04N 9/3155 for controlling the light source light source control per se H05B35/00 – H05B47/00; control of an illumination source for displays in general G09G3/3406

Abstract

The dilemma encountered in most projection systems of having the etendue of the LED-based light source used often being much larger than the etendue of the imager used, causes such systems to have poor throughput efficiency. The etendue folding illumination systems of this invention being comprised of at least one folded collimator/concentrator having coupled into its input aperture an LED-based light source and having an output aperture characteristics that match the target etendue, overcome this dilemma by folding the light source etendue to match the target etendue of the projection system imager while efficiently conserving the flux generated by the light source.

Claims

1. An etendue folding illumination system for illuminating a target etendue comprising:

a folded collimator/concentrator having an input aperture defining an input aperture area, and an output aperture, the folded collimator/concentrator also having a reflective inner surface and an output aperture stop defining an output clear aperture at least partially surrounded by a reflective aperture stop;

at least part of the input aperture area being coupled to a light source having a plurality of light emitting diode (LED) dies of one or multiple colors providing light flux into the folded collimator/concentrator, at least part of the area of the input aperture being reflective;

the output clear aperture having collimation angle, area and aspect ratio characteristics matching corresponding parameters of the target etendue.

2. The etendue folding illumination system of claim 1 wherein the LED dies have a reflective surface.

3. The etendue folding illumination system of claim 1 wherein the input aperture area between LED dies has a reflective surface.

4. The etendue folding illumination system of claim 1 wherein the folded collimator/concentrator is either hollow or solid dielectric filled reflector, has a cross section selected from the group consisting of circular, square and rectangular, has a shape selected from the group of shapes consisting of a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), a compound elliptical concentrator (CEC) and a tapered light pipe (TLP), and light flux from the LED dies is coupled into the input aperture of the folded collimator/concentrator by either air gap or index matched coupling.

5. The etendue folding illumination system of claim 1 wherein:

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stop and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrator until reaching the reflective aperture stop, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from.

6. The etendue folding illumination system of claim 1 wherein the folded collimator/concentrator acts as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux.

7. The etendue folding illumination system of claim 5 wherein the etendue of the light source is the collective light emitting surface of the plurality of LED dies and the surface of the LED dies is made reflective by incorporation of a light flux extraction improvement means.

8. The etendue folding illumination system of claim 5 wherein the light flux extraction improvement means comprises intra-die light recycling or the use of a photonic lattice.

9. The etendue folding illumination system of claim 1 wherein the folded collimator/concentrator functions as an etendue adaptor converting the etendue of the LED light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses.

10. The etendue folding illumination system of claim 1 configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrator and the composite reflectance at the input aperture.

11. The etendue folding illumination system of claim 5 wherein the integration, collimation, recycling and concentration of light flux in the folded collimator/concentrator and the reflective apertures collectively enable the etendue folding illumination system to be configured to substantially decouple the aspect ratios of its input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially match the aspect ratio of the LED light source at its input aperture.

12. The etendue folding illumination system of claim 1 wherein the folded collimator/concentrator is solid dielectric filled and the LED dies are index matched coupled to the input aperture of the folded collimator/concentrator to increase the light flux by improving extraction efficiency.

13. The etendue folding illumination system of claim 1 wherein the etendue folding illumination system is configured to substantially homogenize the light flux generated by the LED dies before the light flux exits the output clear aperture.

14. The etendue folding illumination system of claim 1 wherein the output clear aperture reduces vignetting by substantially matching the target etendue area and aspect ratio of either 4:

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle.

15. The etendue folding illumination system of claim 1 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.

16. An etendue folding illumination system for illuminating a target comprising:

two folded collimator/concentrators, each having an input aperture defining an input aperture area, and an output aperture, the folded collimator/concentrators each also having a reflective inner surface and an output aperture stop defining an output clear aperture at least partially surrounded by a reflective aperture stop;

at least part of the input aperture areas being coupled to light sources collectively having a plurality of light emitting diode (LED) dies of multiple colors providing light flux into the folded collimator/concentrators, at least part of the area of the input aperture of each of the collimator/concentrators being reflective;

a light combining assembly configured to couple light flux output of the two folded collimator/concentrators into an output aperture of the etendue folding illumination system;

the first folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a light source having a plurality of green LED dies, and

the second folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a light source that is comprised of plurality of red and blue LED dies, and

each of the two folded collimator/concentrators having an output clear aperture whose collimation angle, area and aspect ratio characteristics match the corresponding parameters of the target etendue.

17. The etendue folding illumination system of claim 16 wherein each folded collimator/concentrator either is hollow or solid dielectric filled, has a cross section selected from the group consisting of circular, square and rectangular, and has a shape selected from the group of shapes consisting of a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), a compound elliptical concentrator (CEC) and a tapered light pipe (TLP).

18. The etendue folding illumination system of claim 16 wherein:

the combining assembly is configured to relay the light emerging from the output clear apertures of the two folded collimator/concentrators onto the output aperture of the etendue folding illumination system and being comprised of a six prism assembly coupled onto the output clear apertures of the two folding collimator/concentrators, the six prisms each having a right angle triangular cross section with two equal short sides and one long side and being of three types;

the first type prism having its short side having an area that is substantially equal the area and aspect ratio of the respective output clear aperture of a respective folded collimator/concentrator and its long side coated with a reflective coating;

the second prism type having its long side having an area that is substantially equal the area and aspect ratio of the output clear aperture of a respective folded collimator/concentrator and its short sides coated with green reflective dichroic coating; and

,

the third prism type having its long side having an area that is substantially equal the area and aspect ratio of the output clear aperture of a respective folded collimator/concentrator and its short sides coated with red and blue reflective dichroic coating.

19. The etendue folding illumination system of claim 16 wherein the output clear apertures of each of the folded collimator/concentrators are smaller than the adjacent cross sectional area of the respective folded collimator/concentrator, the two output clear apertures being placed such that the light flux coupled from the two folded collimator/concentrators into the light combining assembly experiences substantially equal optical path lengths.

20. The etendue folding illumination system of claim 16 wherein the coupling of the light flux of all the LED dies into the input apertures of the two folded collimator/concentrators allows each of the two folded collimator/concentrators to operate at a higher value of target-to-source etendue ratio to improve their flux efficiency, and allows the two groups of LED dies to operate at lower junction temperature to improve their operational efficiency in flux generated per watt, in comparison to that offered by the aggregate group of LED dies operating in a single cluster.

21. The etendue folding illumination system of claim 16 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are either hollow or solid dielectric filled and the LED dies are air gap coupled onto their input apertures;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the respective output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stops acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decoupling the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light source at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the two collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

22. The etendue folding illumination system of claim 16. wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are solid dielectric filled and the LED dies are index matched coupled onto their input apertures to increase the light flux by improving extraction efficiency;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the respective output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stops acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decoupling the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light source at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the two collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

23. The etendue folding illumination system of claim 16 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.

24. An etendue folding illumination system for illuminating a target comprising:

three folded collimator/concentrators, each having an input aperture defining an input aperture area, and an output aperture, the folded collimator/concentrators each also having a reflective inner surface and an output aperture stop defining an output clear aperture at least partially surrounded by a reflective aperture stop;

a light combining assembly configured to couple the light flux output of the three folded collimator/concentrators into an output aperture of the etendue folding illumination system;

the first folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a light source comprising at least one green LED die;

the second folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a light source comprising at least one red LED die;

the third folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a light source comprising at least one blue LED die;

at least part of the area of the input aperture of each of the three the collimator/concentrators being reflective;

the first folded collimator/concentrator having an output clear aperture whose collimation angle, area and aspect ratio characteristics match the corresponding parameters of the target etendue.

25. The etendue folding illumination system of claim 24 wherein each of the three folded collimator/concentrators is either hollow or solid dielectric filled, has a cross section selected from the group consisting of circular, square and rectangular, has a shape selected from the group of shapes consisting of a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), a compound elliptical concentrator (CEC) and a tapered light pipe (TLP), and has coupled onto its output aperture a reflective aperture stop incorporating the output clear aperture of the respective folded collimator/concentrators.

26. The etendue folding illumination system of claim 24 wherein:

the combining assembly is configured to relay the light emerging from the output clear apertures of the three folded collimator/concentrators onto the output aperture of the etendue folding illumination system and being comprised of an assembly comprising four combining prisms, two reflective mirrors, and two relay lenses;

the first set of reflective mirror and relay lens are configured to couple the output light of the second folding collimator/concentrator into the combining prism assembly;

the second set of reflective mirror and relay lens are configured to couple the output light of the third folding collimator/concentrator into the combining prism assembly;

the prism assembly comprising two different types of prisms, each having a right angle triangular cross section with two equal short sides and one long side; and

,

the first type of prism having one of its short sides coated with blue reflective dichroic coating and the second type of prism having one of its short sides coated with red reflective dichroic coating.

27. The etendue folding illumination system of claim 26 wherein:

the second and third collimator/concentrators each have a collimation angle that is smaller than the collimation angle of the target etendue;

the height of the second and third collimator/concentrators is extended with vertical reflective walls; and

,

the relay lenses are configured to make the collimation angle of the output light coupled from the clear apertures of second and third collimator/concentrators substantially match the collimation angle of the target etendue;

whereby the optical path length of the coupling from the clear apertures of the three collimator/concentrators into the combining prism assembly are made substantially equal.

28. The etendue folding illumination system of claim 24 wherein each of the three folded collimator/concentrators have substantially identical clear aperture characteristics and have a different target-to-source etendue ratio, with the number of green LED dies coupled onto the input aperture of the first folded collimator/concentrator being substantially equal to the number of the red LED dies coupled onto the input aperture of the second folded collimator/concentrator plus the number of the blue LED dies coupled onto the input aperture of the third folded collimator/concentrator, thus allowing the etendue folding illumination system to generate a full color gamut at the target etendue.

29. The etendue folding illumination system of claim 24 wherein the coupling of the light flux of all the LED dies into the input apertures of the three folded collimator/concentrators allows each of the folded collimator/concentrators to operate at a higher value of target-to-source etendue to improve their flux efficiency, and allows the three groups of LED dies to operate at lower junction temperature to improve their operational efficiency in flux generated per watt, in comparison to that offered by the aggregate group of LED dies operating in a single cluster.

30. The etendue folding illumination system of claim 24 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are either hollow or solid dielectric filled and the LED dies are air gap coupled onto their input apertures;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the respective output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stops acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and to substantially decouple the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light sources at its input apertures;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the three collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

31. The etendue folding illumination system of claim 24 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are solid dielectric filled and the LED dies are index matched coupled onto their input apertures to increase the light flux by improving extraction efficiency;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the respective output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stops acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and to substantially decouple the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light sources at its input apertures;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the three collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

32. The etendue folding illumination system of claim 24 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.

33. An etendue folding illumination system for illuminating a target comprising:

four folded collimator/concentrators arranged in a tiled configuration and having their heights extended and conjoined to form a combining stem having a single conjoined reflective output aperture stop, each folded collimator/concentrator having an input aperture defining an input aperture area, the folded collimator/concentrators each also having a reflective inner surface and a reflective output aperture stop incorporating an output clear aperture;

each of the folded collimator/concentrators having either air gap or index matched coupled onto its input aperture a light source comprising a plurality of LED dies of the same or multiple colors, at least part of the area of the input aperture of each of the four collimator/concentrators being reflective;

the conjoined reflective aperture stop incorporating an output clear aperture that is substantially centered within the conjoined reflective aperture stop and having collimation angle, area and aspect ratio characteristics that match the corresponding parameters of the target etendue.

34. The etendue folding illumination system of claim 33 wherein each folded collimator/concentrator is either hollow or solid dielectric filled, has a cross section selected from the group consisting of square and rectangular, and has a shape selected from the group of shapes consisting of a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), a compound elliptical concentrator (CEC) and a tapered light pipe (TLP).

35. The etendue folding illumination system of claim 33 wherein the coupling of the light flux of all the LED dies into the input apertures of the four folded collimator/concentrators allows each of the folded collimator/concentrators to operate at a higher value of target-to-source etendue ratio to improve their flux efficiency, and allows the four groups of LED dies to operate at lower junction temperature to improve their operational efficiency in flux generated per watt, in comparison to that offered by the aggregate group of LED dies operating in a single cluster.

36. The etendue folding illumination system of claim 33 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are either hollow or solid dielectric filled and the LED dies are air gap coupled onto their input apertures;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the folded collimator/concentrators and concentrated by the folded collimator/concentrators in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stop acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouples the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially match the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the four collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

37. The etendue folding illumination system of claim 33 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators being solid dielectric filled and the LED dies being index matched coupled to their input apertures to increase the light flux by improving extraction efficiency;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stops and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrators until reaching the reflective aperture stops, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux which is reflected by the reflective portion of the aperture stop is re-coupled into the folded collimator/concentrators and concentrated by the folded collimator/concentrators in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrators and reflective aperture stop acting as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouples the aspect ratios of input and output clear apertures, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially match the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies coupled onto the input aperture of each of the four collimator/concentrators and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrators and the composite reflectance at the input apertures.

38. The etendue folding illumination system of claim 33 wherein the extended length of the folded collimator/concentrators conjoined together combines the output of the four folded collimator/concentrators without requiring the use of a dichroic mirror assembly, thus making the etendue folding illumination system more compact and more cost effective than other illumination systems having the same number of LED dies coupled into their input aperture.

39. The etendue folding illumination system of claim 33 wherein the tiled configuration of the four collimator/concentrators enables the etendue folding illumination system to have a substantially reduced form-factor in comparison with an illumination system having the same total number of LED dies coupled into its input aperture and operating at the same target-to-source etendue ratio.

40. The etendue folding illumination system of claim 33 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.

41. An etendue folding illumination system comprising:

a folded collimator/concentrator having an input aperture defining an input aperture area, and an output aperture, the folded collimator/concentrator also having a reflective inner surface and an output aperture stop defining an output clear aperture at least partially surrounded by a reflective aperture stop;

at least part of the input aperture area being coupled to a light source having a plurality of light emitting diode (LED) dies of one or multiple colors providing light flux into the folded collimator/concentrator, at least part of the area of the input aperture being reflective;

the output clear aperture having collimation angle, collimation axis, area and aspect ratio characteristics matching corresponding parameters of the target etendue.

42. The etendue folding illumination system of claim 41 wherein the folded collimator/concentrator is either hollow or solid dielectric filled, has a rectangular cross section shaped and is either a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), compound elliptical concentrator (CEC) or a tapered light pipe (TLP), and the light flux from the LED dies is coupled into the input aperture of folded collimator/concentrator by either air gap or index matched coupling.

43. The etendue folding illumination system of claim 41 wherein the folded collimator/concentrator has a rectangular cross section and is configured to substantially squeeze the source etendue of the LED dies coupled into its input aperture along an axis perpendicular to a required collimation axis by having a long side of its cross section adjacent the output clear aperture configured to attain the required target etendue collimation angle along the required collimation axis and a short side of its cross section adjacent the output clear aperture substantially equal to the corresponding dimension of the target etendue.

44. The etendue folding illumination system of claim 43 wherein the etendue squeezing enables the etendue folding illumination system to operate at a higher target-to-source etendue ratio and to attain higher flux efficiency than without such etendue squeezing.

45. The etendue folding illumination system of claim 41 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators are either hollow or solid dielectric filled and the LED dies are air gap coupled onto their input apertures;

light flux generated by the LED dies being integrated with light flux recycled by the reflective aperture stop and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrator until reaching the reflective aperture stop, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux is reflected by the reflective portion of the aperture stop and re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrator and reflective aperture stop act as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, and act to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouple the aspect ratios of input aperture and output clear aperture, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrator and the composite reflectance at the input aperture.

46. The etendue folding illumination system of claim 41 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrator is solid dielectric filled and the LED dies are index matched coupled to their input apertures to increase the light flux by improving extraction efficiency;

light flux generated by the LED dies being integrated with light flux recycled by the reflective aperture stop and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrator until reaching the reflective aperture stop, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux is reflected by the reflective portion of the aperture stop and re-coupled into the respective folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrator and reflective aperture stop act as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, and act to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouple the aspect ratios of input aperture and output clear aperture, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially matching the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrator and the composite reflectance at the input aperture.

47. The etendue folding illumination system of claim 41 configured to match a target etendue collimation angle along a required collimation axis to efficiently illuminate a micro-mirror type imager.

48. The etendue folding illumination system of claim 41 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.

49. A etendue folding illumination system comprising:

a folded collimator/concentrator having either air gap or index matched coupled onto its input aperture a plurality of light emitting diode (LED) dies of one or multiple colors, and a reflective output aperture stop incorporating an output clear aperture whose collimation angle, area and aspect ratio characteristics match the corresponding parameters of a target etendue, at least part of the area of the input aperture being reflective.

50. The etendue folding illumination system of claim 49 wherein the collimator/concentrator has an inner surface having a shape generatable through a 180°

rotation of a cross section of the inner surface of side-by-side reflectors of two folded collimator/concentrators around an axis of generation centered between an axis of each of the two reflectors;

a width of an input end of each of the two reflectors substantially matching the width of the LED dies;

a width of an output end of each of the two reflectors being chosen to achieve the collimation angle of the target etendue;

a length of the two inner surfaces of the two reflectors along the axis of generation being chosen to achieve the collimation angle of the target etendue;

a length of the two outer sides of the two reflectors being extended along the axis of generation to achieve a desired level of uniformity at the output of the etendue folding illumination system.

51. The etendue folding illumination system of claim 50 wherein the folded collimator/concentrator has a ring shaped input aperture whereby areas of the input aperture between the coupled LED dies are either coated with reflective material when the folded collimator/concentrator is solid dielectric filled, or enclosed with a reflective surface when the folded collimator/concentrator is hollow.

52. The etendue folding illumination system of claim 51 whereby the extended length of the two outer sides of the two reflectors substantially combines the output the plurality of LED dies coupled onto its ring shaped input aperture without requiring the use a dichroic mirror assembly, thus making the illumination system more compact and more cost effective than other illumination systems having the same number of LED dies coupled into their input aperture.

53. The etendue folding illumination system of claim 50 wherein the folded collimator/concentrator has a circular shaped output aperture having a diameter that is substantially equal to the combined width of the output end of the two side-by-side reflectors and having coupled onto its output aperture a reflective aperture stop incorporating within its central region the output clear aperture.

54. The etendue folding illumination system of claim 53 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrators is either hollow or solid dielectric filled and the LED dies are air gap coupled onto their input apertures;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stop and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrator until reaching the reflective aperture stop, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux is reflected by the reflective portion of the aperture stop and re-coupled into the folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrator and reflective aperture stop acts as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, and acts to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouple the aspect ratios of input aperture and output clear aperture, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially match the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrator and the composite reflectance of the input aperture.

55. The etendue folding illumination system of claim 53 wherein:

the LED dies have a reflective surface;

the folded collimator/concentrator is solid dielectric filled and the LED dies are index matched coupled to the input aperture of the folded collimator/concentrator to increase the light flux by improving extraction efficiency;

light flux generated by the LED dies is integrated with light flux recycled by the reflective aperture stop and reflected by the reflective surface of the LED dies;

the integrated light flux is collimated by the folded collimator/concentrator until reaching the reflective aperture stop, where a portion of the integrated light flux exits the output clear aperture and a portion of the integrated light flux is reflected by the reflective portion of the aperture stop and re-coupled into the folded collimator/concentrator and concentrated by the folded collimator/concentrator in its way back to the same reflective source etendue it had originally emerged from;

the folded collimator/concentrator and reflective aperture stop acts as a light flux integrator, a collimator of the integrated light flux and as a concentrator of the recycled light flux, and acts to homogenize the light flux and as an etendue adaptor converting the etendue of the LED-based light source into a smaller target etendue to improve light flux efficiency and to reduce vignetting losses, and substantially decouple the aspect ratios of input aperture and output clear aperture, allowing the etendue folding illumination system to substantially match the aspect ratio of the target etendue at its output clear aperture while independently substantially match the aspect ratio of the LED light sources at its input aperture;

the etendue of each light source being the collective light emitting surface of the plurality of LED dies and the reflective surface of the LED dies being reflective as a consequence of incorporation of a light flux extraction improvement means;

the output clear aperture reducing vignetting by substantially matching the target etendue area and aspect ratio of either 4;

3 or 16;

9, and by tailoring the output shape to match the shape of the target etendue projected at an inclined angle;

the etendue folding illumination system being configured to achieve luminance gain and flux efficiency improvement relative to a conventional illumination system that are substantially determined by a factor [1/(1−

x)], where x equals one minus the value of the target-to-source etendue ratio multiplied by a compounded reflectance of the folded collimator/concentrator and the composite reflectance of the input aperture.

56. The etendue folding illumination system of claim 50 having a substantially reduced form-factor in comparison with an illumination system having the same total number of LED dies coupled into its input aperture and operating at the same target-to-source etendue ratio.

57. The etendue folding illumination system of claim 49 wherein the folded collimator/concentrator is either hollow or solid dielectric filled, and has its inner surfaces being either a compound parabolic concentrator (CPC), a compound hyperbolic concentrator (CHC), compound elliptical concentrator (CEC) or a tapered light pipe (TLP).

58. The etendue folding illumination system of claim 49 further comprising projection apparatus for projecting an image illuminated by the etendue folding illumination system.