Laser Multiplexing

• US 20070272669A1
• Filed: 02/21/2005
• Published: 11/29/2007
• Est. Priority Date: 02/20/2004
• Status: Abandoned Application

• Current Assignee: Powerlase Limited (Andritz AG)
• Original Assignee: Powerlase Limited (Andritz AG)
• Inventors: Comley, Andrew, Hay, Nicolas, Henry, Matthew, Ellwi, Samir
• Application Number:
  US10/589,926
• Publication Number:
  US 20070272669A1
• Time in Patent Office: Days
• US Class Current: 219/121.760
• CPC Class Codes: B23K 26/0604 by a combination of beams
• CPC Class Codes: B23K 26/0608 in the same heat affected zone [HAZ] B23K26/0613, B23K26/0619 take precedence
• CPC Class Codes: B23K 26/067 Dividing the beam into multiple beams, e.g. multifocusing
• CPC Class Codes: B82Y 10/00 Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
• CPC Class Codes: G02B 27/0905 Dividing and/or superposing multiple light beams
• CPC Class Codes: G02B 27/0955 Lenses lenses per se G02B3/00
• CPC Class Codes: G02B 27/0972 Prisms prisms per se G02B5/04
• CPC Class Codes: G03F 7/70033 by plasma extreme ultraviolet [EUV] sources
• CPC Class Codes: G03F 7/7005 by multiple sources, e.g. light-emitting diodes [LED] or light source arrays addressable array sources specially adapted to produce patterns without a mask G03F7/70391

Abstract

A laser multiplexing system and method for use with high power pulsed lasers in Extreme Ultraviolet Lithography is disclosed. In a first embodiment, a high power EUV laser multiplexing element for laser produced plasma generation has a compound lens with at least two focusing elements arranged to focus at least two respective laser beams to a focal point on a common workpiece. In a second embodiment, a laser multiplexing apparatus has at least two pulsed laser sources for generating pulsed laser beams and a temporal multiplexing element arranged to temporally interleave at least two pulsed laser beams. In a third embodiment, a laser multiplexing assembly comprises a beam shaping element in which the beam shaping element is arranged to direct a first laser beam along an axis common with a second laser beam axis onto a common focusing element arranged about the common axis.

Claims

1. A laser multiplexing apparatus comprising a compound lens comprising at least two focusing elements arranged to focus at least two respective laser beams to a focal point on a common workpiece.

2. An element as defined in claim 1, in which the compound lens comprises an array of lenses.

3. A laser including an element as defined in claim 1.

15. An apparatus as defined in claim 9, further comprising a laser multiplexing element as defined in claim 1.

16. A high power laser produced plasma generation apparatus comprising:

a laser as defined in claim 1;

and

an apparatus defined in claim 9.

17. A laser plasma production apparatus comprising:

a laser as defined in claim 1;

and

a laser apparatus as defined in claim 9.

4. A method of multiplexing laser beams comprising temporally interleaving at least two pulsed laser beams such that said beams are multiplexed independent of their state of polarization.

5. A method as defined in claim 4, in which at least two laser beams are spatially separated and in which a variable deviation element focuses the laser beams onto a common target area on a workpiece.

6. A method as defined in claim 4, in which the variable deviation element is moveable so as to focus the temporally interleaved beams onto the common target area on a workpiece.

7. A method of multiplexing laser beams comprising the steps, in any order, of:

spatially multiplexing laser pulses onto a common workpiece; and

temporally interleaving at least some of the spatially multiplexed pulses.

8. A method as defined in claim 7, further comprising temporally overlapping at least some of the pulses.

9. A laser multiplexing apparatus comprising:

at least two pulsed laser sources for generating pulsed laser beams; and

a temporal multiplexing element arranged to temporally interleave at least two pulsed laser beams.

10. An apparatus as defined in claim 9, in which the temporal multiplexing element comprises a variable deviation element.

11. An apparatus as defined in claim 10, in which the variable deviation element comprises a moveable reflector or wedge.

12. An apparatus as defined in claim 10, in which the variable deviation element comprises a moveable refractor.

13. An apparatus as defined in claim 10, in which the variable deviation element comprises a moveable diffractive element.

14. An apparatus as defined in claim 10, in which the variable deviation element has a number of reflective surfaces being an integer number of the number of laser sources being multiplexed.

18. A method of multiplexing laser beams comprising the steps of:

directing pulsed laser light from two or more independent lasers onto a movable deviation element; and

moving said deviation element at a rate such that deviation of a laser pulse between lead and trailing edges is minimized.

19. A laser multiplexing assembly comprising a beam shaping element in which the beam shaping element is arranged to direct a first laser beam along an axis common with a second laser beam axis onto a common focusing element arranged about said common axis.

20. An assembly as defined in claim 19, in which the beam shaping element is arranged to spatially separate the first and second beams.

21. An assembly as defined in claim 19, in which the beam shaping element is formed of a lens.

22. An assembly as defined in claim 21, in which the lens is an axicon lens.

23. A method of multiplexing laser beams comprising the steps of directing a first laser beam along an axis common with a second laser beam axis onto a common focusing element arranged about said common axis.

24. A laser multiplexing apparatus comprising:

a plurality of laser sources each of which generates a laser beam along an axis that is laterally and/or angularly spaced apart from the axes of all other laser beams; and

a temporal multiplexing element that is configured and arranged to temporally interleave the laser beams from the plurality of sources such that the plurality of laser beams all propagate close together.

25. A laser multiplexing apparatus as defined in claim 24, wherein the temporal multiplexing element comprises:

an array of respective closely spaced, small lenses forming a “

fly-eye”

arrangement.

26. A laser multiplexing apparatus as defined in claim 24, wherein the temporal multiplexing element comprises:

a rotating mirror or prism which introduces a time-varying angular deviation to the laser beams.

27. A laser multiplexing apparatus as defined in claim 24, wherein the temporal multiplexing element comprises:

a wedge-shaped prism that is rotated such that an output face of the wedge-shaped prism presents the same angle of incidence to the laser beams in turn as they are sequentially pulsed.

28. A laser multiplexing apparatus as defined in claim 24, wherein the temporal multiplexing element comprises:

a plurality of beam shaping elements that have the plurality of laser beams respectively focused thereupon to produce respective coaxial circular output beams; and

a common focusing element that produces a substantially collimated annular output beam from the circular annular output beams.