High intensity discharge lamp ballast

• US 20070273304A1
• Filed: 05/26/2006
• Published: 11/29/2007
• Est. Priority Date: 05/26/2006
• Status: Active Grant

• Current Assignee: Greenwood Soar IP Limited
• Original Assignee: Greenwood Soar IP Limited
• Inventors: Soar, Stephen, Greenwood, Simon Richard
• Granted Patent: US 7,589,480 B2
• Time in Patent Office: Days
• US Class Current: 315/307
• CPC Class Codes: H05B 41/2882 the control resulting from an action on the static converter
• CPC Class Codes: H05B 41/38 Controlling the intensity of light
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A low current loss ballast operates a high intensity discharge lamp with or without radioactive krypton. A by-pass capacitor in conjunction with a resonant strike circuit limits high frequency ripple applied to a lamp during continuing operation. Different resistor combinations are connected to drive dual buck converters of the ballast. One combination is used for high frequency operation for striking. Another combination is used during low frequency operation to limit current loss. In a strike mode of operation, combinations of signals at a resonant frequency for striking and subharmonic frequencies are applied to a resonant circuit. The signals at the subharmonic have less than a 50% duty cycle.

Claims

1. A high intensity discharge lamp ballast circuit comprising:

first and second lamp terminals operable to receive a high intensity discharge lamp between the first and second lamp terminals;

a first inductor connected with the first lamp terminal;

a first capacitor connected with the first inductor and the second lamp terminal;

a second capacitor connected with the first lamp terminal; and

second and third inductors connected with the first inductor and the first capacitor.

2. The circuit of claim 1 wherein the first, second and third inductors and the first capacitor connect at a common node, the first inductor and the second capacitor comprising a resonant circuit, and the first capacitor comprising a high frequency bypass capacitor.

3. The circuit of claim 1 further comprising:

a first buck converter connected with the second inductor; and

a second buck converter connected with the third inductor.

4. The circuit of claim 1 wherein the first, second and third inductors and the first capacitor connect at a common node, and wherein the second capacitor connects in parallel with the first and second lamp terminals;

further comprising;

a source of high voltage having a positive rail and a negative rail;

a first switch connected between the positive rail and a first node, the second inductor connected between the first node and the common node;

a second switch connected between a second node and the negative rail, the third inductor connected between the second node and the common node; and

a controller for operating the first and second switches.

5. The circuit of claim 4 further comprising:

a first diode connected with the first node and the negative rail;

a second diode connected with the second node and the positive rail;

first and second commutating capacitors connected in parallel with the first and second switches, respectively.

6. The circuit of claim 4 further comprising a current limiting circuit, the controller being responsive to the current limiting circuit.

7. The circuit of claim 6 wherein the current limiting circuit comprises:

a transformer connected to measure the current through a lamp connected between the first and second lamp terminals;

a converter operable to convert the measured current to a measured voltage signal; and

a comparator having a first comparator input connected to the converter, a second comparator input connected to a first reference voltage, and a comparator output connected to the controller, the comparator output operable to provide a comparison signal determined as a function of a difference between the measured voltage signal and the first reference voltage.

8. The circuit of claim 7 wherein the current limiting circuit further comprises:

an integrator having a first integrator input connected to the converter, a second integrator input connected to a second reference voltage, and an integrator output connected to the second comparator input, the integrator operable to output to the comparator a signal determined by an average over time of the difference between the measured voltage signal and the second reference voltage.

9. The circuit of claim 4 wherein the controller connects to first and second gates of the first and second switches, respectively, via first and second gate drive circuits, respectively, each of the first and second gate drive circuits comprising:

a gate drive switch in series with a first gate drive resistor between an output from the controller and the first or second gate of the first or second switch, respectively; and

a second gate drive resistor connected between the output from the controller and the first or second gate of the first or second switch, respectively, in parallel with the gate drive switch and the first gate drive resistor;

wherein the first gate drive resistor has a lower resistance than the second gate drive resistor.

10. A method of powering a high intensity discharge lamp connected between first and second lamp terminals of a lamp ballast circuit, the method comprising the steps of:

in a first mode, operating first and second switches alternately at a first switching frequency so as to cause resonance in first, second and third inductors and a first capacitor, the resonance operable to generate a strike voltage between the first and second lamp terminals; and

subsequently, in a second mode, while the lamp continues to conduct, operating the first and second switches alternately at a second switching frequency that is lower than the first frequency so as not to cause resonance, and using a second capacitor to divert high frequency ripple current away from the lamp.

11. The method of claim 10 further comprising:

in the first mode, varying the first switching frequency over a continuous or discrete range of possible resonant frequencies.

12. The method of claim 11 further comprising:

in the first mode, operating the first and second switches alternately at an odd subharmonic of the first switching frequency before operating the first and second switches at the first switching frequency.

13. The method of claim 12 wherein operating the first and second switches at the odd subharmonic comprises with less than a 50% duty cycle.

14. The method of claim 10 wherein the first inductor connects with the first switch and the second inductor connects with the second switch, and further comprising:

in the second mode, turning off an active one of the first or second switches when the current in the respective first or second inductor reaches substantially twice a nominal working current of the lamp, only one of the first and second switches and the respective first and second inductor being active during each half cycle of the second switching frequency; and

turning on the active one of the first and second switches when the current in the lamp reaches substantially zero.

15. The method of claim 10 wherein operating the first and second switches in the first mode comprises turning on first and second gate drive switches, the first and second gate drive switches operating the first and second switches via first and second gate drive resistors;

and

wherein operating the first and second switches in the second mode comprises turning off the first and second gate drive switches, the first and second switches operating via the third and fourth gate drive resistors.

16. The method of claim 15 wherein operating the first and second switches in the first mode with the first and second gate drive resistors is performed at a first switching speed, and wherein operating the first and second switches in the second mode with the third and fourth gate drive resistors is at a second switching speed slower than the first switching speed and is with substantially zero current switching.

17. The method of claim 15 further comprising:

controlling the first and second gate drive switches with a short duty cycle, whereby the first and second gate drive switches are turned off before the first and second switches are turned off so that the first and second switches are turned off via the second gate drive resistors.

18. A method of striking a high intensity discharge lamp, the method comprising the steps of:

supplying a first alternating signal to lamp terminals at a first subharmonic of a first resonant frequency and with a less than 50% duty cycle; and

supplying a second alternating signal to the lamp terminals at the first resonant frequency.

19. The method of claim 18 wherein supplying the second alternating signal comprises supplying the second alternating signal with a less than 50% duty cycle.

20. The method of claim 18 wherein supplying the first alternating signal with the less than 50% duty cycle comprises limiting current in inductors to below a malfunction current.

21. The method of claim 18 wherein supplying the first and second alternating signals comprises operating first and second switches alternately, and wherein the subharmonic comprises an odd subharmonic.

22. The method of claim 18 further comprising:

alternately repeating the supplying of the first and second alternating signals as a function of variation of the first resonant frequency and the subharmonic of the first resonant frequency, the variation of the first resonant frequency being over a continuous or discrete range of possible resonant frequencies.

23. The method of claim 18 wherein supplying the first alternating signal comprises supplying for a first period of time a first alternating voltage of insufficient amplitude to strike the lamp;

and

wherein supplying the second alternating signal comprises supplying for a second period of time shorter than the first period of time a second alternating voltage of sufficient amplitude to strike the lamp.

24. The method of claim 18 wherein the lamp terminals connect to a resonant circuit, and wherein supplying the second alternating signal comprises driving the resonant circuit at a possible fundamental frequency.

25. The method of claim 18 wherein supplying the first alternating signal comprises supplying with the duty cycle less than 25%.

26. A high intensity discharge lamp ballast circuit comprising:

first and second performance switches;

first and second main switches;

first and second lower value resistors connected between the first and second performance switches and the first and second main switches, respectively;

first and second higher value resistors connected with the first and second main switches, respectively; and

a controller operable to cause the first and second main switches to operate at lower and higher frequencies, to cause the first and second performance switches to connect the first and second lower value resistors in parallel with the first and second higher value resistors, respectively, at the higher frequencies, and to cause the first and second performance switches to disconnect the lower value resistors at the lower frequencies.

27. The circuit of claim 26 wherein the first and second main switches comprise buck converters operable in a substantially zero current state at the lower frequency in response to the disconnection.

28. The circuit of claim 26 further comprising:

first and second inductors connected with the first and second mains switches, respectively,

a third inductor connected between the first and second inductors and a first lamp terminal;

a first capacitor connected with the first lamp terminal; and

a second capacitor connected between the first and second inductors and a second lamp terminal.

29. A high intensity discharge lamp ballast circuit comprising:

dual buck converters operable in a first mode as substantially zero current switches and operable in a second mode with a higher frequency;

a resonant strike circuit connected with a first lamp terminal and the dual buck converters; and

a by-pass capacitor connected between the dual buck converters and a second lamp terminal.