DEVELOPMENT APPARATUS, PROCESS CARTRIDGE, AND IMAGE FORMING APPARATUS

• US 20070274741A1
• Filed: 05/21/2007
• Published: 11/29/2007
• Est. Priority Date: 05/23/2006
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: Suzuki, Hirokatsu, Shiraishi, Emiko
• Granted Patent: US 7,627,260 B2
• Time in Patent Office: Days
• US Class Current: 399/254
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: G03G 15/0879 for dispensing developer from a developer cartridge not directly attached to the development unit
• CPC Class Codes: G03G 15/0893 in a closed loop within the sump of the developing device
• CPC Class Codes: G03G 2215/0838 Circulation of developer in a closed loop within the sump of the developing device

Abstract

A development apparatus can uniform a toner density by controlling the phase of a toner density fluctuation, and can inhibit fluctuation of the toner density and variation of the toner charge amount. The development apparatus is configured to have a phase control mechanism, which forms a dividing point at a predetermined point (e.g., an opening section provided on a partition plate between two screws) in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths (path 1, path 2), thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control. The developers spatially having toner density fluctuations are superimposed with shifted phases, thereby a high toner density and a low toner density are averaged so that the toner density is uniformed.

Claims

1. A development apparatus for developing and visualizing a latent image formed on a latent image supporting body, by using a two-component developer composed of toner and carrier, the development apparatus comprising a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

2. The development apparatus as claimed in claim 1, further comprising, at least:

a developer supporting body that rotates while supporting the developer, and supplies the toner of the developer to a latent image formed on the latent image supporting body at a position facing the latent image supporting body, to perform development;

two developer conveying members that are disposed in parallel with the developer supporting body and convey the developer in directions different from each other; and

a partition plate that is disposed between the two developer conveying members, wherein developer passing sections on both ends in axial directions of the pair of developer conveying members, and at least one opening section are provided as the phase control mechanism on the partition plate.

3. The development apparatus as claimed in claim 2, wherein the two developer conveying members are screw-like members, each of which has a spiral blade section at a rotation axis section and conveys the developer in the axial direction by being rotated, and either one or both of the two developer conveying members facing the opening section on the partition plate are attached with fins.

4. The development apparatus as claimed in claim 2, wherein a center position x of the opening section on the partition plate is located within a distance of (⅛

+½

·

n) λ

≦

x≦

(⅜

+½

·

n) λ

(λ

;

a wavelength that indicates a toner density fluctuation on each of the developer conveying members, n=0, 1, 2, . . . ) from a center position of an opening section of an end section of the development apparatus.

5. The development apparatus as claimed in claim 4, wherein, in the case in which the wavelength λ

varies due to the difference in developer conveying speed between the two developer conveying members, the wavelength λ

is obtained as an average value of wavelengths λ

1 and λ

2 of the toner density fluctuations on the both developer conveying members;

λ

=(λ

1+λ

2)/2.

6. The development apparatus as claimed in claim 2, wherein the opening section of the partition plate is openable and closable.

7. The development apparatus as claimed in claim 6, wherein opening/closing of the partition plate is controlled in accordance with a toner replenishment timing.

8. The development apparatus as claimed in claim 2, wherein when the developer conveying member of the two developer conveying members, which is located proximate to the developer supporting body, is taken as a first developer conveying member, and the other developer conveying member that is located distant from the developer supporting body is taken as a second developer conveying member, a rotation direction of the second developer conveying member is a clockwise rotation, when viewed from a side of a state in which the developer supporting body is disposed on the left and the second developer conveying member on the right.

9. The development apparatus as claimed in claim 2, wherein the distance between an end section of the partition plate and a side face of a case is at least twice an external diameter of each of the developer conveying members.

10. The development apparatus as claimed in claim 2, wherein, when the developer conveying member of the pair of developer conveying members, which is located proximate to the developer supporting body, is taken as a first developer conveying member, the relationship among the amount per unit time of the developer X[kg/s] falling from a developer pool of the developer supporting body onto the first developer conveying member, the weight per unit length of the developer Y[kg/m] on the first developer conveying member, and the speed of conveying the developer on the first developer conveying member u[m/s] satisfies X/u≧

½

·

Y.

11. The development apparatus as claimed in claim 10, wherein, when the weight per unit length of the developer on the first developer conveying member fluctuates according to location, an average value of the weight per unit length of the developer in a longitudinal direction is expressed as the developer weight Y[kg/m].

12. The development apparatus as claimed in claim 10, further comprising:

a developer regulating member that regulates the thickness of the developer of the developer pool formed on the developer supporting body; and

excess developer recovering means for recovering excess developer formed in the vicinity of the developer regulating member, wherein the excess developer recovering means returns recovered developer to a conveying path of the first developer conveying member, and returns at least some of the developer from a recovered position to an upstream side of the conveying direction of the first developer conveying member.

13. The development apparatus as claimed in claim 12, wherein, when the excess developer is returned from the position where the developer is recovered by the excess developer recovering means to the upstream side of the conveying direction of the first developer conveying member, the relationship among a distance x between the recovered position and a returned position, an average time t between when the developer is drawn up to the developer pool of the developer supporting body and when the developer falls onto the first developer conveying member, and the speed u of conveying the developer positioned on the first developer conveying member satisfies λ

/4+λ

·

n≦

u·

t+x≦

3λ

/4+λ

·

n (λ

;

a wavelength that indicates a toner density fluctuation on the first developer conveying member).

14. The development apparatus as claimed in claim 1, further comprising:

a developer supporting body that rotates while supporting the developer, and supplies the toner of the developer to a latent image formed on the latent image supporting body at a position facing the latent image supporting body, to perform development; and

two developer conveying members disposed in parallel with the developer supporting body, one of which is for supplying and recovering the developer to and from the developer supporting body, and the other one is for conveying and stirring the developer after the toner is replenished, wherein the two developer conveying members are disposed in a horizontal direction below the developer supporting body.

15. The development apparatus as claimed in claim 1, further comprising:

a developer supporting body that rotates while supporting the developer, and supplies the toner of the developer to a latent image formed on the latent image supporting body at a position facing the latent image supporting body, to perform development; and

three developer conveying members, i.e., a supplying developer conveying member that is disposed in parallel with the developer supporting body and supplies the developer to the developer supporting body, a recovering developer conveying member that recovers the developer from the developer supporting body after development and conveys the recovered developer in a direction parallel with and same as the direction of the supplying developer conveying member, and a stirring developer conveying member that stirs and conveys excess developer, which is not supplied from the supplying developer conveying member to the developer supporting body, and the developer conveyed from the recovering developer conveying member, in a direction opposite to that of the supplying developer conveying member.

16. The development apparatus as claimed in claim 1, further comprising:

developer supplying means for supplying unused and previously mixed developer; and

developer discharging means for discharging the developer within the development apparatus to the outside of the development apparatus.

17. The development apparatus as claimed in claim 1, further comprising developer supplying means constituted by a carrier supply section that supplies unused carrier and a toner supply section that supplies unused toner, wherein an operation for replenishing the carrier and an operation for replenishing the toner are controlled independently.

18. A carrier that is used in a development apparatus for developing and visualizing a latent image formed on a latent image supporting body, by using a two-component developer composed of toner and the carrier, wherein a volume average particle diameter of the carrier is 20 through 60 μ

m, and the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

19. A toner that is used in a development apparatus for developing and visualizing a latent image formed on a latent image supporting body, by using a two-component developer composed of toner and the carrier, wherein a volume average particle diameter of the toner is 3 through 8 μ

m, the ratio between the volume average particle diameter and a number average particle diameter is in a range of 1.00 through 1.40, and the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

20. A toner that is used in a development apparatus for developing and visualizing a latent image formed on a latent image supporting body, by using a two-component developer composed of toner and the carrier, wherein a shape factor SF-1 is within a range of 100 through 180, a shape factor SF-2 is within a range of 100 through 180, and the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

21. A toner that is used in a development apparatus for developing and visualizing a latent image formed on a latent image supporting body, by using a two-component developer composed of toner and the carrier, wherein fine particles having an average primary particle diameter of 50 through 500 nm and a bulk density of at least 0.3 g/cm³ are externally adhered to a toner host particle surface, and the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

22. A process cartridge, which integrally has a latent image supporting body, a surface of which is formed with an electrostatic latent image, and a development apparatus that develops and visualizes the electrostatic latent image formed on the latent image supporting body, by using a two-component developer composed of toner and carrier, wherein the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

23. An image forming apparatus having a latent image supporting body, a surface of which is formed with an electrostatic latent image, a development apparatus that develops and visualizes the electrostatic latent image formed on the latent image supporting body, by using a two-component developer composed of toner and carrier, or a process cartridge that integrally has the latent image supporting body and the development apparatus, wherein the development apparatus has a phase control mechanism, which forms a dividing point at a predetermined point in a flow of a developer within the development apparatus in which a toner density fluctuates spatially due to toner replenishment or toner consumption caused by development, causes the developer divided at the dividing point to pass through different paths, thereby shifts a phase of the fluctuation of the toner density within the developer, and thereafter causes thus obtained developers having shifted phases to merge with each other, to perform phase control.

24. The image forming apparatus as claimed in claim 23, further comprising a plurality of development apparatuses or process cartridges having different developing colors, wherein a color image is formed on a recording material.

25. The image forming apparatus as claimed in claim 23, further comprising a plurality of image forming units or process cartridges that have at least the latent image supporting body and the development apparatus that develops the electrostatic latent image formed on the latent image supporting body, wherein an image having different developing colors is formed by means of each of the image forming units or process cartridges, the image is transferred onto the recording material directly or by means of an intermediate transfer body, and thereby a color image is formed on the recording material.

26. The image forming apparatus as claimed in claim 23, further comprising:

a first image forming station that is constituted by a first image forming unit group in which are arranged a plurality of image forming units each having at least an image supporting body and a development apparatus for developing an electrostatic latent image formed on the image supporting body, and a first intermediate transfer body for transferring and supporting a first toner image formed by the first image forming unit group; and

a second image forming station that is constituted by a second image forming unit group in which are arranged a plurality of image forming units each having at least an image supporting body and a development apparatus for developing an electrostatic latent image formed on the image supporting body, and a second intermediate transfer body for transferring and supporting a second toner image formed by the second image forming unit group, wherein the first toner image to be transferred to a first surface of the recording material is formed by the first image forming station, the second toner image to be transferred to a second surface of the recording material is formed by the second image forming station, and the first toner image and the second toner image are transferred simultaneously or sequentially to the recording material before being fixed.