Mixing valve

• US 20070277889A1
• Filed: 05/31/2006
• Published: 12/06/2007
• Est. Priority Date: 05/31/2006
• Status: Abandoned Application

• Current Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Original Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Inventors: Rosko, Michael Scot
• Application Number:
  US11/444,228
• Publication Number:
  US 20070277889A1
• Time in Patent Office: Days
• US Class Current: 137/625.400
• CPC Class Codes: F16K 11/0782 Single-lever operated mixing valves with closure members having flat sealing faces
• CPC Class Codes: Y10T 137/86815 Multiple inlet with single outlet

Abstract

A fluid control valve for controlling the delivery of water includes a control stem that is movable by rotation of the control stem about two independent axes, and which is configured to control operation of a movable plate having an outer peripheral edge configured to control the flow of fluid through a plurality of fluid passageways.

Claims

1. A fluid control valve comprising:

a valve body defining a chamber and a plurality of passageways in fluid communication with the chamber;

a valve device positioned within the chamber, the valve device including a movable plate having an outer peripheral edge configured to control the flow of fluid through the plurality of passageways; and

a movable spindle operably coupled to the valve device, the spindle being configured to rotate in a first direction about a first axis for moving the movable plate within a first range of movement to control a first fluid flow parameter and to rotate in a second direction about a second axis for moving the movable plate within a second range of movement to control a second fluid flow parameter, the first direction being distinct from the second direction, the first axis being orthogonal to the second axis, and the movable plate being configured to control the first fluid flow parameter and the second fluid flow parameter independently of each other throughout both the first range of movement and the second range of movement.

2. The fluid control valve of claim 1, further comprising a cradle including a socket supported above the movable plate, the spindle including a ball received within the socket.

3. The fluid control valve of claim 2, wherein:

the valve device further includes a bottom plate;

the cradle includes a plurality of legs coupling to the bottom plate, the plurality of legs defining openings therebetween in fluid communication with the chamber of the valve body; and

the movable plate is positioned intermediate the cradle, the bottom plate, and the plurality of legs.

4. The fluid control valve of claim 2, further comprising:

an upper housing including a guide member having a control opening extending therethrough;

a radial seal positioned intermediate the upper housing and ball of the spindle; and

wherein the spindle includes a control stem passing through the control opening.

5. The fluid control valve of claim 4, wherein the control opening includes four walls of substantially equal length defining a square, the four walls including a rear wall, a front wall, a right wall, and a left wall, the valve device being in an off position when the stem abuts the front wall of the control opening, the valve device being in a full-flow-on position when the stem abuts the rear wall of the control opening, the valve device being in a cold-flow position when the stem abuts the right wall of the control opening, and the valve device being in a hot-flow position when the stem abuts the left wall of the control opening.

6. The fluid control valve of claim 1, further comprising a carrier operably coupling the spindle and the movable plate.

7. The fluid control valve of claim 1, wherein the first fluid parameter is the temperature of the fluid.

8. The fluid control valve of claim 7, wherein the second fluid parameter is the flow rate of the fluid.

9. The fluid control valve of claim 8, wherein the first range of movement is between a cold-flow position and a hot-flow position, the second range of movement is between an off position and a full-flow-on position, the movable plate being movable between the cold-flow position and the hot-flow position for any location from the off position to the full-flow-on position.

10. The fluid control valve of claim 1, wherein the valve device further includes a bottom plate received within the chamber and having a stationary surface, and the movable plate is positioned on the stationary surface and is configured to move across the stationary surface.

11. The fluid control valve of claim 10, further comprising a plurality of seats positioned intermediate the valve body and the bottom plate, the plurality of seats being configured to bias the bottom plate away from the valve body.

12. The fluid control valve of claim 10, wherein the movable plate is configured to move in a sliding motion across the stationary surface in a first control direction in response to movement of the movable spindle in the first direction.

13. The fluid control valve of claim 12, wherein the movable plate is configured to move in a sliding motion across the stationary surface in a second control direction in response to movement of the movable spindle in the second direction.

14. The fluid control valve of claim 1, further comprising a self-biasing seat positioned intermediate the valve body and the valve device.

15. A fluid control valve comprising:

a valve body defining a chamber and a plurality of passageways in fluid communication with the chamber;

a valve device positioned within the chamber, the valve device including a movable plate having an outer peripheral edge configured to control the flow of fluid through the plurality of passageways;

a control stem operably coupled to the movable plate and extending upwardly therefrom;

an upper housing including a guide member having a control opening through which the control stem passes, the control opening including four walls disposed at substantially right angles to each other and defining a rectangle, the four walls including a rear wall, a front wall, a right wall, and a left wall; and

wherein the valve device is in an off position when the control stem abuts the front wall of the control opening, the valve device is in a full-flow-on position when the control stem abuts the rear wall of the control opening, the valve device is in a cold-flow position when the control stem abuts the right wall of the control opening, and the valve device is in a hot-flow position when the control stem abuts the left wall of the control opening.

16. The fluid control valve of claim 15, wherein the control stem is supported for rotation in a first direction about a first axis for moving the movable plate to control a first fluid flow parameter, and for rotation in a second direction about a second axis for moving the movable plate to control a second fluid flow parameter, the first direction being distinct from the second direction, and the first axis being orthogonal to the second axis.

17. The fluid control valve of claim 16, further comprising a cradle including a socket supported above the movable plate, and a ball operably coupled to the control stem and received within the socket.

18. The fluid control valve of claim 17, wherein:

the valve device further includes a bottom plate;

the cradle is coupled to the bottom plate, and includes a plurality of openings in fluid communication with the chamber of the valve body; and

the movable plate is positioned intermediate the cradle, the bottom plate, and the openings.

19. The fluid control valve of claim 17, further comprising a radial seal positioned intermediate the upper housing and ball of the spindle.

20. The fluid control valve of claim 15, wherein the valve device further includes a bottom plate received within the chamber and having a stationary surface, and the movable plate is positioned on the stationary surface and is configured to move across the stationary surface.

21. The fluid control valve of claim 20, further comprising a plurality of seats positioned intermediate the valve body and the bottom plate, the plurality of seats being configured to bias the bottom plate away from the valve body.

22. The fluid control valve of claim 20, wherein the movable plate is configured to move in a sliding motion across the stationary surface in a first control direction in response to movement of the control stem in the first direction.

23. The fluid control valve of claim 22, wherein the movable plate is configured to move in a sliding motion across the stationary surface in a second control direction in response to movement of the control stem in the second direction.

24. A fluid control valve comprising:

a valve body defining a chamber, a hot water inlet, a cold water inlet, and an outlet;

a bottom plate received within the chamber and including a hot water opening in fluid communication with the hot water inlet, and a cold water opening in fluid communication with the cold water inlet;

a top plate received within the chamber of the valve body, the top plate including an upper surface and a lower surface, the lower surface positioned in engagement with the upper surface of the bottom plate, the top plate configured to provide selective fluid communication between the hot water opening and the chamber, and the cold water opening and the chamber, such that water flowing through the hot water opening and the cold water opening is discharged to the outlet of the valve body by passing through the chamber; and

a movable spindle operably coupled to the top plate, the spindle being configured to rotate about a first axis to cause sliding movement of the top plate relative to the bottom plate in a first direction, and to rotate about a second axis to cause sliding movement of the top plate relative to the bottom plate in a second direction, the first axis being orthogonal to the second axis, and the top plate being constrained to move within a rectangular boundary relative to the bottom plate.

29. The fluid control valve of claim 24, further comprising a cradle including a socket supported above the top plate, the spindle including a ball received within the socket.

30. The fluid control valve of claim 29, wherein the cradle includes a plurality of legs coupling to the bottom plate, the plurality of legs defining openings therebetween in fluid communication with the chamber of the valve body, the top plate being positioned intermediate the cradle, the bottom plate, and the plurality of legs.

31. The fluid control valve of claim 29, further comprising:

a top housing including a guide member having a control opening extending therethrough;

a lip seal positioned intermediate the top housing and ball of the spindle; and

wherein the spindle includes a control stem passing through the control opening.

32. The fluid control valve of claim 24, further comprising a plurality of seats positioned intermediate the valve body and the bottom plate, the plurality of seats being configured to bias the bottom plate away from the valve body.

33. The fluid control valve of claim 24, wherein the spindle is configured to rotate about the first axis for moving the top plate within a first range of movement to control a first fluid flow parameter and to rotate about the second axis for moving the top plate within a second range of movement to control a second fluid flow parameter, and the top plate is configured to control the first fluid flow parameter and the second fluid flow parameter independently of each other throughout both the first range of movement and the second range of movement.

25. The fluid control valve of 24, wherein the top plate includes a peripheral control edge in fluid communication with the chamber of the valve body, movement of the control edge in the first direction controlling a first fluid flow parameter, and movement of the control edge in the second direction controlling a second fluid flow parameter.

26. The fluid control valve of claim 25, wherein the first fluid parameter is the temperature of the fluid.

27. The fluid control valve of claim 26, wherein the second fluid parameter is the flow rate of the fluid.

28. The fluid control valve of 24, wherein the spindle includes a control stem defining a longitudinal axis, the first and second axes being orthogonal to the longitudinal axis.