Thermal or density management of imaging device

• US 20070280710A1
• Filed: 08/08/2007
• Published: 12/06/2007
• Est. Priority Date: 11/22/2002
• Status: Active Grant

• Current Assignee: Codonics Incorporated
• Original Assignee: Codonics Incorporated
• Inventors: Audino, Jeremy, Bias, James, Tainer, Christopher
• Granted Patent: US 8,063,925 B2
• Time in Patent Office: Days
• US Class Current: 347/11
• CPC Class Codes: B41J 2/0458 controlling heads based on heating elements forming bubbles
• CPC Class Codes: B41J 2/04595 Dot-size modulation by changing the number of drops per dot
• CPC Class Codes: B41J 2/04596 Non-ejecting pulses

Abstract

A multi-media printer includes an engine controller, a printhead controller, and a pulse activation table. The engine controller transmits a row of energy values. The printhead controller receives the row of energy values and transmits an activation signal. The activation signal is transmitted based on a comparison of an activating energy level for each pulse position in a pulse stream with the energy values in the row of energy values. Comparison logic performs the comparison and transmits an activation signal if the energy value for the row of energy values is greater than or equal to the activating energy level for the corresponding pulse positions.

Claims

1. A method of density control for imaging output devices, comprising:

storing a first profile, the first profile identifying densities produced on a media by a thermal element and the associated temperature of a heat sink of the thermal element; and

storing a second profile, the second profile identifying densities produced on the media by the thermal element and the associated energy applied to the thermal element.

2. The method of claim 1, further including:

measuring a temperature of the heat sink; and

adjusting an energy applied to the thermal element to obtain a desired density utilizing the stored first profile and the stored second profile.

3. The method of claim 2, wherein adjusting the energy applied to the thermal element includes:

retrieving an expected temperature for the heat sink of the thermal element;

subtracting the expected temperature from the measured temperature to determine a difference temperature value for the heat sink;

utilizing the difference temperature value to determine a delta density value from the first profile; and

determining an adjustment in the applied energy based on the determined delta density value utilizing the second profile.

5. The method of claim 1, further including storing an additional plurality of first profiles, each of the additional plurality of first profiles relating to a unique starting temperature for the imaging output device and each of the additional plurality of first profiles identifying densities produced on a media by a thermal element and the associated temperature of a heat sink of the thermal element,

storing an additional plurality of second profiles, each of the additional plurality of second profiles relating to a unique starting temperature for the imaging output device and each of the additional plurality of second profiles identifying densities produced on the media by the thermal element and the associated energy applied to the thermal element,

selecting one first profile and one second profile based on a starting temperature of the printer;

and

selecting an energy adjustment to be applied to the thermal element during printing, the selection utilizing the selected one first profile and the selected one second profile.

6. The method of claim 2, wherein the energy is adjusted by adjusting a pulse width of pulses applied to thermal element.

7. The method of claim 2, wherein the energy is adjusted by adjusting a voltage level of the pulses applied to the thermal element.

8. The method of claim 2, wherein the energy is adjusted by adjusting a composition of bits in a stream of energy pulses applied to the thermal element.

4. A method of density control for output devices, comprising:

storing a first profile, the first profile identifying a change in energy applied to the thermal element in relation to a temperature of a heat sink needed to obtain a corresponding density; and

measuring an actual temperature of the heat sink; and

adjusting an energy applied to the thermal element to obtain a desired density utilizing the stored first profile and the measured temperature.

9. A method of density control, comprising:

printing, by a printer, a plurality of areas of an image on a calibration media, each of the plurality of areas having a different energy applied;

measuring densities of each of the plurality of areas of the calibration media and storing the measured densities with the corresponding energy;

identifying a number of densities corresponding to a number of areas of the calibration media which surround a target density reading, the target density reading being a density of a reference printer printing on a media from a same group of media as the calibration media; and

interpolating an adjusted energy value to be applied to the thermal element to achieve the target density, the adjusted energy value being based on the target density, the measured densities, and corresponding energy levels used to produce the measured densities.

10. The method of claim 9, wherein a number of densities includes a first density and a second density corresponding to a first area of the calibration media and a second area of the calibration media,

further including determining a density ratio by dividing a difference between the target density and the first density by a difference between the second density and the first density, and

interpolating the adjusted energy value to be applied to the thermal element by adding a first energy corresponding to the first area to the density ratio multiplied by the difference between a second energy corresponding to the second area and the first energy.

11. The method of claim 9, wherein non-linear equations are utilized in interpolating the adjusted energy value.

12. The method of claim 9, further including determining a percentage change in energy based on a change in energy required to produce the target density on the calibration media by the printer, and

applying the percentage change in energy to a nominal energy required to print on the printer on other media before printing on the other media besides the calibration media.

13. A method of density control for a printer, comprising:

measuring a density for a plurality of points on a uniform gray value image, the plurality of points each representing a pixel;

generating a profile, the profile identifying the measured density for each of the plurality of points;

identifying density variation for each of the plurality of points due to bowing of the print head; and

pre-adjusting a new image being printed on the printer including the plurality of points based on the identified density variation of each of the plurality of points.

14. A method of density control for a printer, comprising:

generating a density change profile for each of a plurality of points, where the plurality of points each represent a pixel and the generated profile is based on a prediction of the effect of printhead bowing; and

pre-adjusting a new image being printed on the printer which includes the plurality of points based on the density change profile for each of the plurality of points.

15. A method of density control for an imaging device, comprising:

setting a plurality of energy storage elements and a plurality of energy transfer impedances to initial values, the energy transfer impedances being impedances between adjacent energy storage elements, the plurality of energy storage elements and the plurality of energy transfer impedances representing the imaging device;

converting each pixel in a line of image data into a line of desired energy values;

comparing a potential developed by energy stored in a first level of energy storage elements to a nominal potential developed by nominal energy expected in each of the first level of energy storage elements to generate a delta potential value for the first level of energy storage elements; and

compensating the desired energy value for each of the pixels in the line of image data based on the delta potential value for the first level of energy storage elements to produce an adjusted energy value for each of the pixels in the line of image data.

16. The method of claim 15, wherein the plurality of storage elements and the plurality of energy transfer impedances form a two-dimensional model of the imaging device, the two-dimensional model including the first level of storage elements and additional levels of storage elements behind storage elements in the first level of storage elements, wherein the first level of storage elements corresponds to imaging elements of the imaging device which correspond to pixels in the line of image data;

introducing a portion of the adjusted energy value to the first level of the energy storage elements;

propagating the portion of the adjusted energy value across the first level of the energy storage elements; and

propagating the portion of the adjusted energy value from the first level of the energy storage elements to a second level of energy storage elements to simulate an operation of the imaging device, the second level of energy storage elements being part of the additional levels of storage elements.

17. The method claim 16, further including propagating the portion of the adjusted energy value from the second level of energy storage elements to remaining levels of the additional levels of storage elements.

18. The method of claim 16, wherein propagating the portion of the adjusted energy across the first level of storage elements of the two-dimensional model includes:

calculating an average potential of a number of storage elements to each side of each storage element within the first level of energy storage elements;

calculating a difference between the potential of each of the energy storage elements and the calculated average potential for the surrounding energy storage elements for each of the energy storage elements in the first level; and

adjusting the potential of each of the energy storage elements in the first level of energy storage elements based on the calculated differences.

19. The method of claim 16, wherein propagating the portion of the adjusted energy from the first level of energy storage elements to the second level of energy storage elements includes calculating a difference in potential between at least one storage element in the first level and the corresponding at least one storage element in the second level, dividing the calculated difference by the thermal impedance between the at least one storage element in the first level and the corresponding at least one storage element in the second level to determine the amount of energy transferred between the at least one storage element in the first level and the corresponding at least one storage element in the second level during the simulated printing operation;

and

computing the resulting energy and resulting potential for the at least one storage element in the first level and the corresponding at least one storage element in the second level resulting from the determined transferred energy.

21. The method of claim 15, wherein the potential is a temperature, the impedance is a thermal impedance, and the storage element represents a thermal capacitance, and the energy flow is heat.

22. The method of claim 15, wherein the potential is a voltage, the impedance is an electrical impedance, and the energy storage element represents an electrical capacitance, and the energy flow is electrical current.

23. The method of claim 15, wherein the plurality of storage elements and the plurality of energy transfer impedances form a two-dimensional model of the imaging device, the two-dimensional model including a first level of energy storage elements and values of energy transfer impedance between adjacent storage elements in the first level of energy storage elements and at least a second level of storage elements behind each storage element in the first level of storage elements and including values of energy transfer impedance between corresponding storage elements in the first level and the second level, wherein the first level of storage elements corresponds to imaging elements in the imaging device which correspond to pixels in the line of image data;

applying a portion of the adjusted energy value for each of the pixels to a first level of the energy storage elements which correspond to each of the pixels;

propagating the portion of the adjusted energy value across the first level of storage elements; and

propagating the portion of the adjusted energy value through the first level of storage elements and the remaining levels of storage elements to simulate a printing operation of the imaging device which results in an updated energy value in the first level of storage elements and the remaining levels of storage elements,

wherein the applying step and propagating step occur more than once to further refine the simulation of the printing operation of the imaging device.

24. The method of claim 16, wherein propagating the portion of the adjusted energy value includes utilizing non-linear equations to compute the energy transferred between the first level of the energy storage elements and at least the second level of the energy storage elements.

25. The method of claim 16, wherein propagating the portion of the adjusted energy value includes utilizing exponential heat transfer equations to compute the energy transferred between the first level of energy storage elements and at least the second level of energy storage elements.

20. The method of clam 19, further including storing, in the model, the resulting energy and resulting potential for the at least one storage element in the first level and the corresponding at least one storage element in the second level.

26. A method of density control for an imaging device, comprising:

setting a plurality of energy storage elements and a plurality of energy transfer impedances to initial values, the energy transfer impedances being impedances between adjacent energy storage elements, the plurality of energy storage elements and the plurality of energy transfer impedances representing the imaging device, the plurality of storage elements and the plurality of energy transfer impedances forming a three-dimensional model of the imaging device, the three-dimensional model including a plurality of first levels of storage elements and additional levels behind the storage elements in each of the plurality of first levels, wherein a selected first level of the plurality of first levels of energy storage elements corresponds to imaging elements of the imaging device which correspond to pixels in a line of image data;

converting each pixel in the line of image data into a desired energy value;

comparing a potential developed by energy stored in a selected first level of the plurality of first levels of energy storage elements to a nominal potential developed by nominal energy expected in each of the selected first level of energy storage elements to generate a delta potential value for the selected first level of energy storage elements;

compensating the desired energy value for each of the pixels in the line of image data based on the delta potential value for the selected first level of energy storage elements to produce an adjusted energy value for each of the pixels in the line of image data;

introducing a portion of the adjusted energy value to the selected first level of the energy storage elements; and

propagating the portion of the adjusted energy value across the selected first level of the energy storage elements;

propagating the portion of the adjusted energy value from the selected first level of the energy storage elements to the additional levels behind the selected first level of energy storage elements and also the remaining plurality of first levels of energy storage elements along with the additional levels behind a remaining plurality of first level of energy storage elements to simulate an operation of the imaging device.

27. A method of density control for an imaging device, comprising:

setting a plurality of energy storage elements and a plurality of energy transfer impedances to initial values, the energy transfer impedances being impedances between adjacent energy storage elements, the plurality of energy storage elements and the plurality of energy transfer impedances forming a two-dimensional model of the imaging device, the two-dimensional model including the first level of energy storage elements and additional levels of energy storage elements behind the storage elements in the first level of storage elements, wherein the first level of storage elements corresponds to imaging elements of the imaging device which correspond to pixels in the lines of image data;

generating a line of image data representing a medical image acquired by a medical imaging device;

converting each pixel in the generated line of image data into an acquired energy value in a line of desired energy values;

comparing a potential developed by energy stored in a first level of energy storage elements to a nominal potential developed by nominal energy expected in each of the first level of energy storage elements to generate a delta potential value for the first level of energy storage elements;

adjusting the acquired energy value for each of the pixels in the line of image data based on the delta potential value for the first level of energy storage elements to produce an adjusted acquired energy value for each of the pixels in the line of image data

introducing a portion of the adjusted acquired energy value to the first level of the energy storage elements;

propagating the portion of the adjusted acquired energy value across the first level of the energy storage elements; and

propagating the adjusted acquired energy value from the first level of the energy storage elements to a second level of energy storage elements to simulate an operation of the imaging device, the second level of energy storage elements being part of the additional levels of storage elements.