LANCE-TAB MOUNTING METHOD

• US 20070284141A1
• Filed: 07/18/2007
• Published: 12/13/2007
• Est. Priority Date: 09/18/2003
• Status: Active Grant

• Current Assignee: Laird Technologies Incorporated (DuPont de Nemours, Inc.)
• Original Assignee: Laird Technologies Incorporated (DuPont de Nemours, Inc.)
• Inventors: Sosnowski, Anthony
• Granted Patent: US 7,451,536 B2
• Time in Patent Office: Days
• US Class Current: 174/350
• CPC Class Codes: H05K 9/0016 having a spring contact
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/49847 by folding part into plural ears
• CPC Class Codes: Y10T 29/49863 with prestressing of part
• CPC Class Codes: Y10T 29/4987 Elastic joining of parts
• CPC Class Codes: Y10T 29/49908 Joining by deforming
• CPC Class Codes: Y10T 29/49936 Surface interlocking

Abstract

Aspects of the present disclosure provide methods for mounting fingerstock EMI shielding gaskets on sheet metal structures. The fingerstock EMI shielding gasket may include a generally D-shaped cross section with at least one mounting tab forming at least part of an upright portion. In one particular exemplary embodiment, a mounting method generally includes providing a sheet metal structure with inner and outer tabs which protrude outwardly from a surface of the sheet metal structure. The inner tabs may be oriented generally toward the outer tabs and may be laterally separated from the outer tabs. The shielding gasket may be slidably inserted into position longitudinally between the inner and outer tabs.

Claims

1. A method for mounting a fingerstock EMI shielding gasket on a sheet metal structure, the fingerstock EMI shielding gasket having a generally D-shaped cross section with at least one mounting tab forming at least part of an upright portion thereof, the method comprising:

attaching at least one outer tab to a sheet metal structure such that the at least one outer tab protrudes outwardly from a surface of the sheet metal structure;

attaching at least one inner tab to the sheet metal structure such that the at least one inner tab protrudes outwardly from the surface of the sheet metal structure, the at least one inner tab being oriented generally toward the at least one outer tab and being laterally separated therefrom; and

sliding the fingerstock EMI shielding gasket longitudinally between the at least one inner tab and the at least one outer tab with the at least one mounting tab of the fingerstock EMI shielding gasket being positioned beneath the at least one inner tab thereby securing the fingerstock EMI shielding gasket generally between the at least one inner tab and the at least one outer tab.

2. The method of claim 1, wherein attaching includes using at least one or more of welding, soldering, adhesive, and fasteners.

3. The method of claim 1, wherein the sheet metal structure further comprises at least one longitudinal-retention tab protruding outwardly from a surface of the sheet metal structure and being oriented laterally relative to the inner and outer tabs such that the fingerstock EMI shielding gasket may be secured against longitudinal movement between the inner and outer tabs.

4. The method of claim 3, wherein the at least one longitudinal-retention tab protrudes completely above the surface of the sheet metal structure.

5. The method of claim 3, wherein the at least one longitudinal-retention tab protrudes less than its full thickness above the surface of the sheet metal structure.

6. The method of claim 1, wherein the fingerstock EMI shielding gasket includes a second mounting tab, the second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein the sheet metal structure further includes at least one anti-snag tab oriented in the same general direction as the at least one outer tab, the at least one anti-snag tab being laterally separated from the inner and outer tabs and laterally farther from the at least one outer tab than from the at least one inner tab, and wherein sliding includes positioning the second mounting tab of the fingerstock EMI shielding gasket generally beneath the at least one anti-snag tab, whereby the anti-snag tab helps hold the second mounting tab down on the surface of the sheet metal structure.

7. The method of claim 1, wherein the sheet metal structure is provided with the inner and outer tabs without leaving apertures in the sheet metal structure.

8. The method of claim 1, wherein two or more outer tabs are attached to the sheet metal structure such that the two or more outer tabs are aligned longitudinally in a direction parallel to an edge of the sheet metal structure.

9. The method of claim 1, wherein two or more inner tabs are attached to the sheet metal structure such that the two or more inner tabs are aligned longitudinally in a direction parallel to an edge of the sheet metal structure.

10. The method of claim 1, wherein the inner and outer tabs are in staggered positions longitudinally along the sheet metal structure.

11. The method of claim 1, wherein the inner and outer tabs are aligned laterally with one another.

12. The method of claim 1, wherein the fingerstock EMI shielding gasket includes a second mounting tab, the second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein sliding includes:

directing the second mounting tab of the fingerstock EMI shielding beneath an edge of the sheet metal structure;

or

positioning the second mounting tab of the fingerstock EMI shielding gasket on a surface of the sheet metal structure.

13. A method for mounting a fingerstock EMI shielding gasket on a sheet metal structure, the shielding gasket having a generally D-shaped cross section with at least one mounting tab forming at least part of an upright portion thereof, the method comprising:

providing at least one outer tab that protrudes outwardly from a surface of the sheet metal structure; and

providing at least one inner tab that protrudes outwardly from the surface of the sheet metal structure, the inner tab being oriented generally toward the outer tab and being laterally separated therefrom so as to allow sliding of the fingerstock EMI gasket longitudinally between the inner and outer tabs with the at least one mounting tab of the fingerstock EMI shielding gasket being positioned beneath the at least one inner tab of the sheet metal structure, to thereby secure the fingerstock EMI shielding gasket generally between the inner and outer tabs of the sheet metal structure.

14. The method of claim 13, further comprising sliding the fingerstock EMI shielding gasket longitudinally between the inner and outer tabs with the at least one mounting tab of the fingerstock EMI shielding gasket being positioned beneath the at least one inner tab of the sheet metal structure, thereby securing the fingerstock EMI shielding gasket generally between the inner and outer tabs of the sheet metal structure.

15. The method of claim 13, wherein the fingerstock EMI shielding gasket includes a second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein the method further comprises providing at least one anti-snag tab that protrudes outwardly from the sheet metal structure, the anti-snag tab being aligned longitudinally in a direction parallel to an edge of the sheet metal structure, the anti-snag tab being oriented in the same direction as the at least one outer tab and being laterally separated from the inner and outer tabs and laterally farther from the at least one outer tab than from the at least one inner tab, the anti-snag tab being configured to allow positioning of the second mounting tab of the fingerstock EMI shielding gasket generally beneath the at least one anti-snag tab, whereby the anti-snag tab helps hold the second mounting tab down on the surface of the sheet metal structure.

16. The method of claim 13, further comprising providing at least one longitudinal-retention tab that protrudes upwardly from the sheet metal structure, the at least one longitudinal-retention tab being oriented laterally relative to the inner and outer tabs so that the fingerstock EMI shielding gasket may be secured against longitudinal movement between the inner and outer tabs.

17. The method of claim 13, wherein the sheet metal structure is provided by attaching the inner and outer tabs to the sheet metal structure and without leaving apertures in the sheet metal structure.

18. A method for mounting a fingerstock EMI shielding gasket on a sheet metal structure, the fingerstock EMI shielding gasket having a generally D-shaped cross section with at least one mounting tab forming at least part of an upright portion thereof, the sheet metal structure having at least one inner tab attached thereto and at least one outer tab attached thereto, the inner and outer tabs protruding outwardly from a surface of the sheet metal structure and being aligned longitudinally in a direction parallel to an edge of the sheet metal structure, the inner and outer tabs being laterally separated, the method comprising:

sliding the fingerstock EMI shielding gasket longitudinally between the inner and outer tabs with the at least one mounting tab of the fingerstock EMI shielding gasket being positioned beneath at least one inner tab of the sheet metal structure, thereby securing the fingerstock EMI shielding gasket generally between the inner and outer tabs of the sheet metal structure.

19. The method of claim 18, wherein the fingerstock EMI shielding gasket includes a second mounting tab, the second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein sliding the fingerstock EMI shielding gasket includes:

directing the second mounting tab beneath an edge of the sheet metal structure;

or

positioning the second mounting tab on a surface of the sheet metal structure.

20. The method of claim 18, wherein the fingerstock EMI shielding gasket includes a second mounting tab, the second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein the sheet metal structure further includes at least one anti-snag tab oriented in the same general direction as the at least one outer tab, the at least one anti-snag tab being laterally separated from the inner and outer tabs and laterally farther from the at least one outer tab than from the at least one inner tab, and wherein sliding the fingerstock EMI shielding gasket includes positioning the second mounting tab of the fingerstock EMI shielding gasket generally beneath the at least one anti-snag tab, whereby the anti-snag tab helps hold the second mounting tab down on the surface of the sheet metal structure.

21. The method of claim 18, wherein the sheet metal structure further comprises at least one longitudinal-retention tab protruding outwardly from a surface of the sheet metal structure and being oriented laterally relative to the inner and outer tabs such that the fingerstock EMI shielding gasket may be secured against longitudinal movement between the inner and outer tabs.

22. A system comprising:

a sheet metal structure having at least one inner tab and at least one outer tab, the inner and outer tabs protruding outwardly from a surface of the sheet metal structure and being aligned longitudinally in a direction parallel to an edge of the sheet metal structure, the inner and outer tabs being laterally separated; and

a fingerstock EMI shielding gasket having a generally D-shaped cross section with at least one mounting tab forming at least part of an upright portion thereof, the fingerstock EMI shielding gasket being positioned generally between the inner and outer tabs with the at least one mounting tab of the fingerstock EMI shielding gasket beneath at least one inner tab of the sheet metal structure, thereby securing the fingerstock EMI shielding gasket generally between the inner and outer tabs of the sheet metal structure.

23. The system of claim 22, wherein the fingerstock EMI shielding gasket includes a second mounting tab forming part of an upright portion of the generally D-shaped cross section, and wherein the sheet metal structure further includes at least one anti-snag tab oriented in the same general direction as the at least one outer tab, the at least one anti-snag tab being laterally separated from the inner and outer tabs and laterally farther from the at least one outer tab than from the at least one inner tab, and wherein the second mounting tab of the fingerstock EMI shielding gasket is generally beneath the at least one anti-snag tab, whereby the anti-snag tab helps hold the second mounting tab down on the surface of the sheet metal structure.

24. The system of claim 22, wherein the sheet metal structure further comprises at least one longitudinal-retention tab protruding outwardly from a surface of the sheet metal structure and being oriented laterally relative to the inner and outer tabs such that the fingerstock EMI shielding gasket is secured against longitudinal movement between the inner and outer tabs.