Multi-part implants for combined repair of hyaline and meniscal cartilage in joints

• US 20070293947A1
• Filed: 06/19/2006
• Published: 12/20/2007
• Est. Priority Date: 06/19/2006
• Status: Abandoned Application

• Current Assignee: Kevin A. Mansmann
• Original Assignee: Kevin A. Mansmann
• Inventors: Mansmann, Kevin A.
• Application Number:
  US11/471,090
• Publication Number:
  US 20070293947A1
• Time in Patent Office: Days
• US Class Current: 623/14.12
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1684 for the shoulder
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 17/1778 for the shoulder
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/32 for the hip
• CPC Class Codes: A61F 2/3872 Meniscus for implantation between the natural bone surfaces
• CPC Class Codes: A61F 2/40 for shoulders
• CPC Class Codes: A61F 2/42 for wrists or ankles; for hands, e.g. fingers; for feet, e.g. toes
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/3092 having an open-celled or open-pored structure
• CPC Class Codes: A61F 2002/30971 Laminates, i.e. layered products
• CPC Class Codes: A61F 2002/3895 unicompartimental
• CPC Class Codes: A61F 2210/0014 using shape memory or superelastic materials, e.g. nitinol

Abstract

Surgical implants use combined anchoring components to replace meniscal or labral cartilage, in ways that provide strong reinforcement while emulating natural anchoring. An arc-shaped polymer segment is coupled to an anchoring rim made of shape-memory material, which will fit into a groove prepared in a bone surface using specialized tools. A fabric material or anchoring ring is provided above the polymer segment, and can be secured to a knee capsule or other soft tissue. Fabric strips can extend out from the tips of the polymer arc, for additional anchoring. An additional polymer segment can also be provided to replace a hyaline cartilage layer, with a porous bottom surface to promote tissue ingrowth. By using peripheral rather than central anchoring, such implants can be given very high strength and stbility, to last for multiple decades.

Claims

1. A surgical implant for replacing at least one segment of meniscal cartilage in a mammalian knee, comprising:

a. at least one anchoring rim component, which is sized to be affixed to a tibial bone, and which is positioned around or adjacent to at least one outer edge of an anchoring base of said surgical implant;

b. at least one flexible polymer component, sized to replace a segment of meniscal cartilage, and affixed to said anchoring component; and

,

c. at least one flexible securing component affixed to said flexible polymer component, and suited for fixation to soft tissue in a knee joint.

2. A surgical implant of claim 1, wherein said anchoring component, when affixed to a bone, and said flexible securing component, when affixed to soft tissue, will establish anchoring connections along or adjacent to two spaced and opposing edges of said flexible polymer component.

3. A surgical implant of claim 1, wherein said anchoring rim component comprises a continuous rim that encloses an anchoring base of said surgical implant.

4. A surgical implant of claim 3, wherein said anchoring rim comprises a generally annular ring with an open slot, made of a shape-memory material and having dimensions that allow said annular ring to securely grip and hold a flexible polymer insert.

5. A surgical implant of claim 3, wherein said anchoring rim comprises a metallic ring embedded within a polymer ring.

6. A surgical implant of claim 3, wherein a plurality of anchoring pegs are affixed to said anchoring component.

7. A surgical implant of claim 6, wherein:

a. said flexible polymer component has an arc-like semi-circular shape, with arcuate tips at two opposed ends of said flexible polymer component; and

,

b. flexible securing means emerge from both of said arcuate tips, in a manner which provides a surgeon with means for anchoring each of said arcuate tips to an attachment location in a joint that is being repaired.

8. A surgical implant of claim 1, which also comprises a second flexible polymer component which is sized to replace a segment of hyaline cartilage in a joint being repaired.

9. A surgical implant of claim 8, wherein said second flexible polymer component is reinforced by a flexible fibrous reinforcing layer that is affixed to said anchoring component.

10. A surgical implant of claim 8, wherein said second flexible polymer component has a porous anchoring surface which will promote tissue ingrowth after surgical implantation.

11. A surgical implant for replacing hyaline cartilage and meniscal or labral cartilage in a mammalian joint, comprising:

a. at least one first polymer component made of a nonrigid hydrophilic polymer which is sized to replace a segment of hyaline cartilage, wherein said first polymer component has both (i) a porous anchoring surface which will promote tissue ingrowth into said anchoring surface after surgical implantation, and (ii) a smooth and wettable articulating surface which will replace an articulating surface of natural hyaline cartilage;

b. at least one second polymer component made of a nonrigid hydrophilic polymer, which is sized to replace a segment of meniscal or labral cartilage in a mammalian joint, wherein said second polymer component is provided with at least one smooth and wettable articulating surface;

c. at least one anchoring component, sized to be affixed to a bone; and

,

d. means for affixing said first and second polymer components to said anchoring component.

12. A surgical implant of claim 11, wherein a slidable interface separates said first polymer component from said second polymer component, in a manner that will allow synovial fluid to enter and lubricate said slidable interface, after surgical implantation of said surgical implant.

13. A surgical implant of claim 11, wherein said first polymer component and said second polymer component are molded together to form an integral flexible polymer component, with no slidable interface separating said first polymer component from said second polymer component.

14. A surgical implant of claim 11, wherein said first polymer component and said second polymer component are reinforced by flexible fibrous materials which are (i) partially embedded within each of said first and second polymer components, and (ii) affixed to an anchoring component that is sized to be affixed to a hard bone.

15. A surgical implant of claim 11, wherein said anchoring component comprises a continuous rim around a periphery of an anchoring base of said surgical implant.

16. A method for repairing a mammalian joint having at least one hyaline cartilage surface and at least one meniscal or labral cartilage surface, comprising the following steps:

a. creating a prepared subchondral bone surface that will receive and support a prosthetic implant, by preparing a smooth surface on at least a portion of a bone;

b. anchoring a joint resurfacing implant to said prepared subchondral bone surface, wherein said joint resurfacing implant comprises;

(i) at least one anchoring component sized to be affixed to subchondral bone;

(ii) at least one first polymer component designed to replace a hyaline cartilage segment and which is affixed to said anchoring component; and

, (iii) at least one second polymer component sized to replace a meniscal or labral cartilage segment.

17. The method of claim 16, wherein said second flexible polymer component has at least one additional flexible securing means that is accessible along at least one peripheral edge of said second flexible polymer component, and wherein said flexible securing means is suited to be sutured or stapled to soft tissue in or around the knee joint.

18. The method of claim 16, wherein said joint resurfacing implant also comprises at least one porous surface which will promote tissue ingrowth into said porous surface after surgical implantation.

19. The method of claim 16, wherein at least one anchoring component comprises a continuous rim around a periphery of an anchoring base of said joint resurfacing implant.

20. A method for resurfacing a joint surface having a hyaline cartilage surface, comprising:

a. smoothing a joint surface to a subchondral bone layer;

b. forming at least one cavity in said subchondral bone layer, underlying a peripheral portion of said subchondral bone layer; and

,

c. anchoring a joint resurfacing implant to said subchondral bone layer, with at least one anchoring portion of said joint resurfacing implant extending into said cavity.

21. The method of claim 20, wherein at least one anchoring portion of said joint resurfacing implant comprises a continuous rim around a periphery of said joint resurfacing implant.

22. The method of claim 21, wherein at least one cavity-forming step comprises creation of a groove that is sized to accommodate a continuous rim around a periphery of said joint resurfacing implant.

23. The method of claim 20, wherein said joint resurfacing implant comprises a plurality of anchoring pegs that are spaced around a periphery of said joint resurfacing implant.

24. The method of claim 20, wherein said joint resurfacing implant also comprises a polymer component that is sized to replace a segment of meniscal or labral tissue in a joint that is being resurfaced.

25. The method of claims 24, wherein said joint comprises a knee joint, and wherein said joint resurfacing implant comprises a polymer component that is sized to replace a segment of meniscal cartilage, and wherein at least one flexible securing means that is affixed to said polymer component is affixed to soft tissue within said knee joint.