Adhesive mount for a leveling device and a leveling device

• US 20080000095A1
• Filed: 06/30/2006
• Published: 01/03/2008
• Est. Priority Date: 06/30/2006
• Status: Active Grant

• Current Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Original Assignee: Stanley Works Limited (Stanley Black & Decker, Inc.)
• Inventors: Spaulding, James, Murray, John C.
• Granted Patent: US 7,506,450 B2
• Time in Patent Office: Days
• US Class Current: 33/286
• CPC Class Codes: C09J 2301/308 the adhesive tape or sheet losing adhesive strength when being stretched, e.g. stretch adhesive
• CPC Class Codes: C09J 7/35 Heat-activated
• CPC Class Codes: G01C 9/26 Details
• CPC Class Codes: Y10S 33/21 with laser
• CPC Class Codes: Y10T 156/1089 of discrete laminae to single face of additional lamina
• CPC Class Codes: Y10T 156/109 Embedding of laminae within face of additional laminae
• CPC Class Codes: Y10T 156/1093 with covering of discrete laminae with additional lamina

Abstract

A mount for removably mounting a device to a reference surface is provided. The mount includes a thermoplastic hot melt adhesive, and a tab that extends from the adhesive. The adhesive is configured to adhere to the surface and the device when the device is mounted to the surface. The adhesive is also configured to be removed from the surface without damaging the surface by moving the tab in a direction substantially parallel to the surface.

Claims

1. A mount for removably mounting a device to a reference surface, the mount comprising:

a thermoplastic hot melt adhesive; and

a tab that extends from the adhesive,

the adhesive being configured to adhere to the surface and the device when the device is mounted to the surface, and to be removed from the surface without damaging the surface by moving the tab in a direction substantially parallel to the surface.

2. A mount according to claim 1, wherein the adhesive is substantially in a shape of disc.

3. A mount according to claim 2, wherein the disc has a diameter of about 20 mm.

4. A mount according to claim 2, wherein the disc has a thickness of about 3 mm.

5. A mount according to claim 1, wherein the adhesive has a volume of between about 0.15 cm³ and about 3.0 cm³.

6. A mount according to claim 1, wherein the tab comprises a substantially non-stretchable material.

7. A mount according to claim 6, wherein the tab comprises polyvinylchloride.

8. A device comprising:

a housing for supporting at least one light source arranged to form a line of light on a reference surface;

a leveling device for positioning the light source so that the line of light projects on the reference surface in a desired orientation; and

a mount for removably mounting the housing to a reference surface, the mount comprising a thermoplastic hot melt adhesive and a tab attached to the adhesive, the adhesive being configured to adhere to the surface and the housing when the housing is mounted to the surface and removed from the surface without damaging the surface by moving the tab in a direction substantially parallel to the surface.

9. A device according to claim 8, wherein the leveling device comprises at least one vial.

10. A device according to claim 8, wherein the leveling device comprises a pendulum.

11. A device according to claim 8, wherein the light source comprises a laser.

12. A device according to claim 11, further comprising a power source for providing power to the laser, the power source being supported by the housing.

13. A device according to claim 8, wherein the adhesive is substantially in a shape of disc.

14. A device according to claim 13, wherein the disc has a diameter of about 24 mm.

15. A device according to claim 13, wherein the disc has a thickness of about 3 mm.

16. A device according to claim 8, wherein the adhesive has a volume of between about 0.15 cm³ and about 3.0 cm³.

17. A device according to claim 8, wherein the tab comprises a substantially non-stretchable material.

18. A device according to claim 17, wherein the tab comprises polyvinylchloride.

19. A device according to claim 8, wherein the desired orientation is level.

20. A device according to claim 8, wherein the desired orientation is plumb.

21. A device according to claim 8, further comprising a base to which the housing is mounted, the housing being mounted to the reference surface via the base, the base receiving the mount.

22. A method of manufacturing a mount, the method comprising:

dispensing a predetermined amount of molten thermoplastic adhesive on a release liner;

attaching a tab to the adhesive while the adhesive is at a temperature above its softening point; and

cooling the adhesive to a temperature below its softening point.

23. A method according to claim 22, wherein the predetermined amount is between about 0.15 cm³ and about 3.0 cm³.

24. A method according to claim 22, further comprising shaping the adhesive into a substantially disc shape before said cooling.

25. A method according to claim 24, wherein the disc has a diameter of about 24 mm.

26. A method according to claim 24, wherein the disc has a thickness of about 3 mm.

27. A method of manufacturing a mount, the method comprising:

dispensing a first predetermined amount of molten thermoplastic adhesive on a release liner;

attaching a pull tab to a portion of the first adhesive;

dispensing a second predetermined amount of molten thermoplastic adhesive on a second release liner; and

placing the second adhesive on the first adhesive and the pull tab.

28. A method according to claim 27, wherein the first predetermined amount is between about 0.15 cm³ and about 3.0 cm³.

29. A method according to claim 27, further comprising shaping the first and second adhesives into substantially disc shapes.

30. A method according to claim 29, wherein each disc has a diameter of about 20 mm.

31. A method according to claim 29, wherein each disc has a thickness of about 3 mm.

32. A method according to claim 27, wherein the first and the second release liners are the same release liner.

33. A device comprising:

a housing;

a vial carried by the housing;

a light source carried by the housing; and

a base movably connected to the housing, the base and the housing having cooperating structures so as to allow movement of the housing and the base relative to each other along an arc, the base being mountable on a reference surface, and the light source being arranged to form a line of light on the reference surface.

34. A device according to claim 33, further comprising:

at least one mount for removably mounting the base to a reference surface, the mount comprising an adhesive and a tab that extends from the adhesive, the adhesive being configured to adhere to the surface and the base when the base is mounted to the surface and removed from the surface without damaging the surface by moving the tab in a direction substantially parallel to the surface.

35. A device according to claim 33, wherein the light source comprises a laser for forming a beam of light.

36. A device according to claim 35, wherein the light source further comprises a lens that converts the beam of light into a plane of light for forming a line on the reference surface.

37. A device according to claim 33, wherein the housing comprises an arcuate slot and the base comprises a protrusion that is received by the slot, the arcuate slot being defined such that a center of rotation is offset from the center of the device.

38. A device according to claim 37, wherein the arcuate slot and protrusion are configured to allow a rotation of the housing relative to the base of about 20°

.

39. A device according to claim 33, wherein the base comprises a predefined area to receive the mount, the predefined area comprises a wall that extends in a direction away from the housing, the wall being shorter than the thickness of the mount.

40. A device according to claim 39, wherein the predefined area is configured to receive at least two mounts.

41. A device according to claim 33, further comprising a plurality of spacers that are configured to move between a retracted position within the housing and an extended position away from the housing, wherein when the spacers are in the extended position, the spacers are configured to engage the reference surface and provide a space between the reference surface and the mount.

42. A device according to claim 41, wherein the spacers are configured to be moved to the retracted position by pressing the spacers against the reference surface.

43. A device according to claim 33, wherein the arc forms part of a circle.

44. A device comprising:

a housing;

a light source carried by the housing and arranged to form a line of light on a reference surface;

a leveling device for positioning the light source so that the line of light projects on the reference surface in a desired orientation;

an adhesive for removably mounting the housing to a reference surface; and

a plurality of spacers configured to be movable between an extended position away from the housing and a retracted position at least partially within the housing, the plurality of spacers being configured to create a space between the reference surface and the adhesive when in the extended position relative to the housing and to allow the adhesive to contact the reference surface when in the retracted position relative to the housing.

45. A device according to claim 44, wherein the plurality of spacers are configured to be moved to the retracted position by pressing the plurality of spacers against the reference surface.

46. A device according to claim 44, wherein the light source comprises a laser for forming a beam of light.

47. A device according to claim 44, wherein the leveling device comprises a level.

48. A device according to claim 44, wherein the leveling device comprises a pendulum.

49. A method for mounting a device to a reference surface, the device comprising a housing for supporting at least one level, and a base movably connected to the housing, the method comprising:

attaching at least one mount to the base;

extending at least one spacer from the housing and past the base and the at least one mount;

placing the at least one spacer against the reference surface; and

applying a force to the housing so as to move the at least one spacer into the housing.

50. A method according to claim 49, further comprising adjusting the orientation of the housing relative to the base by moving the housing along an arcuate path.

51. A method for mounting a device to a wall, the device comprising a base for mounting on the wall, and a housing movably connected to the base, the housing supporting at least one bubble vial and at least one light source for generating a beam of light on the wall on which the base is to be mounted, the method comprising:

attaching the base to the wall; and

moving the housing relative to the base along an arcuate path to adjust the beam of light in accordance with the bubble vial.

52. A method for mounting a device to a reference surface, the device comprising a light source for generating a beam of light, and an adhesive for mounting the device to the reference surface, the method comprising:

maintaining at least one spacer in an extended condition from the device as the device is moved relative to the reference surface; and

forcing the device toward the reference surface so as to cause the spacer to retract and the adhesive to engage the reference surface, thereby adhering the device to the reference surface.