Combined cycle power generation

• US 20080000237A1
• Filed: 06/29/2007
• Published: 01/03/2008
• Est. Priority Date: 06/29/2006
• Status: Active Grant

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Energy Incorporated (Siemens AG)
• Inventors: Sullivan, Terrence B., Briesch, Michael S.
• Granted Patent: US 8,061,002 B2
• Time in Patent Office: Days
• US Class Current: 60/772
• CPC Class Codes: F02C 6/00 Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
• CPC Class Codes: F02C 6/18 using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10
• CPC Class Codes: F05D 2230/52 using existing or "off the shelf" parts, e.g. using standardized turbocharger elements
• CPC Class Codes: F05D 2240/40 Use of a multiplicity of similar components
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

A system (10) and method of modifying a combined cycle power generation system (12, 14, 16, 18). In one embodiment of the invention an existing system includes one or more first gas turbines, one or more first steam turbines, and one or more heat recovery steam generators (HRSGs). An exemplary method includes providing at least one second gas turbine of greater operating efficiency than each of the one or more first gas turbines and connecting at least one existing HRSG to receive exhaust output from the second gas turbine to generate steam. Also according to the invention a path is provided for mixing steam exiting a high pressure steam turbine with steam generated in a low pressure HRSG to route such mixed steam through a reheat section of a high temperature, high pressure HRSG so that reheated mixed steam exiting the reheat section can be routed into a low pressure steam turbine.

Claims

1. A method of modifying a combined cycle power generation system of the type including, as equipment in the prior system configuration, one or more first gas turbines, one or more first steam turbines, and one or more existing heat recovery steam generators (HRSGs) each having been positioned to receive an output from the one or more of the first gas turbines, comprising the steps of:

providing at least one second gas turbine of greater operating efficiency than each of the one or more first gas turbines; and

connecting at least one existing HRSG to receive exhaust output from the second gas turbine to generate steam.

2. The method of claim 1 wherein steam generated from the at least one of the existing heat recovery steam generators, based on exhaust output from the second gas turbine, is input to at least one of the one or more first steam turbines.

3. The method of claim 1 further including the step of modifying the relative distribution of heat recovery tubes among sections within at least one of the existing HRSG'"'"'s to provide a more optimum distribution of steam being output from among the sections for energy conversion via one of the first steam turbines or an additional steam turbine.

4. The method of claim 3 wherein the at least one existing HRSG includes a low pressure economizer surface section, an intermediate pressure evaporator surface section and a high pressure superheater surface section, and the step of modifying includes re-plumbing evaporator surface area into the economizer section to increase flow path surface area through the economizer section.

5. The method of claim 4 wherein the step of modifying improves thermal match between exhaust gas received from the second gas turbine and the existing HRSG to provide steam generating characteristics which improve overall efficiency of the modified combined cycle power generation system.

6. The method of claim 3 wherein the at least one existing HRSG includes an economizer surface section, an evaporator surface section and a superheater surface section, and the step of modifying includes re-plumbing superheater surface area to increase flow path heat exchange surface area through the intermediate section to improve overall efficiency of the modified combined cycle power generation system.

7. The method of claim 2 further including the step of removing blades from a portion of the at least one of the one or more first steam turbines to reduce pressure of steam being input to that turbine from an existing HRSG.

8. The method of claim 7 further including the step of modifying the relative distribution of heat exchange surface area among sections within at least one of the existing HRSG'"'"'s.

9. The method of claim 1 wherein the step of connecting includes connecting at least two existing heat recovery steam generators to receive exhaust output from the second gas turbine to generate steam.

10. The method of claim 1 further including the steps of positioning a high pressure, high temperature HRSG to receive relatively high temperature exhaust gas directly from the at least one second gas turbine and positioning an additional steam turbine to receive a steam output from the high pressure, high temperature HRSG, wherein the additional steam turbine is designed to receive steam at a higher pressure than at least one of the first steam turbines.

11. The method of claim 10 wherein the step of positioning the additional steam turbine includes connecting steam output from a first section of the high pressure, high temperature HRSG to provide an input to the additional steam turbine, and the method further includes the step of connecting steam output from a second section of the high pressure, high temperature HRSG to provide an input to at least one first steam turbine.

12. The method of claim 10 further including coupling a relatively low temperature output of exhaust gas from the high pressure high temperature HRSG to at least two existing HRSGs.

13. The method of claim 1 applied to a system including one first steam turbine, at least one additional steam turbine designed to receive higher pressure steam than the one first steam turbine, two existing HRSGs and two first gas turbines, the method including coupling both existing HRSGs to receive exhaust gas from the at least one second gas turbine while also providing exhaust gas from the at least one second gas turbine to the at least one additional steam turbine.

14. A power generating system configured to operate in accord with the method of claim 1.

15. A method for circulating a working fluid in a combined cycle power generation system of the type including a low efficiency, low output gas turbine, a low pressure steam turbine and a low pressure HRSG, comprising the steps of:

incorporating a high efficiency gas turbine, a high pressure steam turbine and a high temperature high pressure HRSG into the system, and

providing a path for mixing steam exiting the high pressure steam turbine with steam generated in the low pressure HRSG to route such mixed steam through a reheat section of the high temperature, high pressure HRSG so that reheated mixed steam exiting the reheat section can be routed into the low pressure steam turbine.

16. The method of claim 15 further wherein the step of incorporating includes providing a high efficiency, high output gas turbine.

17. The method of claim 15 wherein the step of incorporating includes forming at least one power module comprising the high efficiency gas turbine, the high pressure steam turbine and the high temperature high pressure HRSG coupled to one low pressure HRSG.

18. The method of claim 15 wherein the incorporating step is performed with formation of only one power module.

19. The method of claim 15 further including the step of modifying distribution of heat exchange surface area among any of an economizer section, an evaporator section and a superheater section of at least one low pressure HRSG.

20. The method of claim 15 further including the step of removing blades from a portion of at least one low pressure steam turbine to reduce pressure of steam being input to that turbine.