METHOD FOR FABRICATING OPTICAL FIBER

• US 20080004491A1
• Filed: 06/28/2006
• Published: 01/03/2008
• Est. Priority Date: 06/28/2006
• Status: Abandoned Application

• Current Assignee: Pentax Corporation (Hoya Corporation), University of Washington
• Original Assignee: Pentax Corporation (Hoya Corporation), University of Washington
• Inventors: KARASAWA, Satoshi
• Application Number:
  US11/427,219
• Publication Number:
  US 20080004491A1
• Time in Patent Office: Days
• US Class Current: 600/101
• CPC Class Codes: B29D 11/00663 Production of light guides
• CPC Class Codes: C03C 25/68 by etching
• CPC Class Codes: G02B 6/241 Light guide terminations
• CPC Class Codes: G02B 6/25 Preparing the ends of light guides for coupling, e.g. cutting

Abstract

A method of fabricating an optical fiber includes placing a distal end of an optical fiber in an etch-proof fiber-holder such that a tip portion of the optical fiber is covered by the fiber-holder, and an etching portion of the optical fiber adjacent to the tip portion is not covered by the fiber-holder. The optical fiber is exposed to an etching solution to change a profile of the etching portion, and the distal end of the optical fiber is removed from the fiber-holder.

Claims

1. A method for fabricating an optical fiber comprising:

placing a distal end of an optical fiber in an etch-proof fiber-holder such that a tip portion of the optical fiber is covered by the fiber-holder, and an etching portion of the optical fiber adjacent to the tip portion is not covered by the fiber-holder;

exposing the optical fiber to an etching solution to change a profile of the etching portion; and

removing the distal end of the optical fiber from the fiber-holder.

2. The method of claim 1, further comprising shifting the distal end of the optical fiber in a longitudinal direction while exposing the optical fiber to the etching solution.

3. The method of claim 1, wherein the etching solution is provided in layers including a layer of etchant, a layer of etch-proof solution that is disposed below the etchant layer and is non-reactive with the etchant, and a layer of organic solvent that is disposed above the etchant layer and is non-reactive with the etchant.

4. The method of claim 3,wherein the etchant includes a hydrogen fluoride (HF) solution.

5. The method of claim 3, wherein the etch-proof solution includes fluorinated oil.

6. The method of claim 3, wherein the organic solvent includes iso-octane.

7. The method of claim 1, further comprising:

coating the distal end of the optical fiber with a metallic material before placing the distal end of the optical fiber in the etch-proof fiber-holder; and

removing the metallic material coated on the etching portion of the optical fiber by exposing the optical fiber to a metal etchant before exposing the optical fiber to the etching solution.

8. The method of claim 1, further comprising holding the distal end of the optical fiber in the fiber-holder with an adhesive.

9. The method of claim 1, wherein the fiber-holder has an aperture through which the etching portion of the optical fiber is exposed to the exterior of the fiber-holder.

10. The method of claim 1, wherein the fiber-holder is formed of silicon material.

11. The method of claim 1, wherein the optical fiber is immersed in the etching solution so as to reduce a cross-sectional area of the etching portion relative to that of the tip portion.

12. The method of claim 1, further comprising detecting a diameter and a length of the etching portion during exposure of the optical fiber to the etching solution.

13. The method of claim 12, wherein the detecting includes observing the etching portion with a microscope.

14. The method of claim 1, wherein exposure to the etching solution changes the profile of the etching portion to a profile that allows vibration of the distal end of the optical fiber in a second resonant mode.

15. The method of claim 1, wherein the optical fiber is a single-mode optical fiber.

16. The method of claim 1, wherein the fiber-holder includes a pair of holding members, and the distal end of the optical fiber is placed between the pair of holding members.

17. The method of claim 16, wherein each of the holding members has a supporting surface with a groove that supports the distal end of the optical fiber.

18. The method of claim 17, wherein each groove has a generally V-shaped cross-section.

19. The method of claim 16, wherein each of the holding members has an aperture through which the etching portion of the optical fiber is exposed to the exterior of the fiber-holder.

20. The method of claim 19, wherein a size of each aperture corresponds to the etching portion of the optical fiber.

21. The method of claim 19, wherein the holding members are connected together such that the apertures are aligned.

22. The method of claim 19, wherein each of the holding members has a supporting surface with a groove that supports the distal end of the optical fiber, each of the grooves having aligned groove portions on opposite sides of the respective aperture.

23. An endoscope comprising:

an optical fiber fabricated by the method according to claim 1; and

an actuator that vibrates a distal end of the optical fiber so as to scan light irradiated from the optical fiber over an area.

24. The endoscope according to claim 23, wherein the actuator is a piezoelectric actuator which vibrates the distal end of the optical fiber in resonance.

25. The endoscope according to claim 23, further comprising at least one photo-detector that receives light reflected from the area.

26. The endoscope according to claim 23, further comprising a plate located at a distal end of the endoscope, the actuator being mounted on the plate.

27. The endoscope according to claim 26, further comprising a plurality of photo-detectors mounted on the plate concentrically around the actuator.

28. The endoscope according to claim 27, wherein the plate includes a hole through which the optical fiber extends, and the photo-detectors are located concentrically around the hole.

29. A fiber-holder for holding an optical fiber during etching, the fiber-holder comprising:

a first etch-proof holding member having a first aperture and a first supporting surface that supports a distal end of an optical fiber; and

a second etch-proof holding member having a second aperture and a second supporting surface that supports the distal end of the optical fiber,

wherein the first holding member and the second holding member are configured to hold the distal end of the optical fiber therebetween.

30. The fiber-holder according to claim 29, wherein the first holding member and the second holding member are connected together such that the first aperture and the second aperture are aligned.

31. The fiber-holder according to claim 30, wherein a portion of the distal end of the optical fiber extends across the first aperture and the second aperture so as to be exposed to the exterior of the fiber-holder.

32. The fiber-holder according to claim 29, wherein the first supporting surface includes a first groove configured to support the distal end of the optical fiber, and the second supporting surface includes a second groove configured to support the distal end of the optical fiber.

33. The fiber-holder according to claim 32, wherein the first groove includes aligned groove portions on opposite sides of the first aperture, and the second groove includes aligned groove portions on opposite sides of the second aperture, such that a portion of the distal end of the optical fiber extends across the first aperture and the second aperture so as to be exposed to the exterior of the fiber-holder.