Heat-Activated Heat-Pump Systems Including Integrated Expander/Compressor and Regenerator

• US 20080006040A1
• Filed: 08/15/2005
• Published: 01/10/2008
• Est. Priority Date: 08/14/2004
• Status: Active Grant

• Current Assignee: Oregon State University (Oregon University System)
• Original Assignee: Oregon State University (Oregon University System)
• Inventors: Peterson, Richard, Herron, Thomas, Drost, Monte
• Granted Patent: US 7,971,449 B2
• Time in Patent Office: Days
• US Class Current: 062/116
• CPC Class Codes: B60H 1/3204 using compression B60H1/3233 takes precedence
• CPC Class Codes: F01K 13/00 General layout or general methods of operation of complete plants
• CPC Class Codes: F01K 21/00 Steam engine plants not otherwise provided for
• CPC Class Codes: F01K 25/08 using special vapours
• CPC Class Codes: F04B 35/00 Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
• CPC Class Codes: F25B 2400/14 Power generation using energy from the expansion of the refrigerant
• CPC Class Codes: F25B 27/02 using waste heat, e.g. from internal-combustion engines
• CPC Class Codes: G01M 3/26 by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
• CPC Class Codes: Y02A 30/274 using waste energy, e.g. from internal combustion engine

Abstract

Heat-activated heat-pump systems and related methods are disclosed that include a power cycle coupled to a vapor-compression refrigeration cycle both utilizing the same working fluid. The power cycle comprises a boiler, an expander receiving superheated vapor and producing work from the superheated vapor, a condenser, and a pump. A regenerator conducts a first stream of working fluid from the pump to the boiler and a second stream of the working fluid from the expander to the condenser while transferring heat from the second stream to the first stream. The refrigeration cycle comprises a compressor that compresses the working fluid from the evaporator and delivers the compressed working fluid to a condenser. The expander and compressor are coupled together such that at least a portion of the work produced by the expander is utilized for running the compressor.

Claims

1. A heat-activated heat-pump system, comprising a power cycle coupled to a vapor-compression refrigeration cycle both utilizing the same working fluid;

the power cycle comprising a boiler that vaporizes and superheats the working fluid, an expander coupled to receive superheated vapor from the boiler and configured to produce work from the superheated vapor, a condenser coupled to receive working fluid from the expander and configured to condense the working fluid, a pump coupled to receive condensed working fluid from the condenser and to return the working fluid to the boiler, and a regenerator coupled to conduct a first stream of the working fluid from the pump to the boiler and to conduct a second stream of the working fluid from the expander to the condenser while transferring heat from the second stream to the first stream;

the refrigeration cycle comprising the condenser, a pressure-reducing throttling valve, an evaporator coupled to receive reduced-pressure working fluid via the throttling valve from the condenser and configured to expand the working fluid sufficiently to cool the working fluid, and a compressor configured to compress the working fluid from the evaporator and to deliver the compressed working fluid to the condenser; and

the expander and compressor being coupled together such that at least a portion of the work produced by the expander is utilized for running the compressor.

2. The system of claim 1, wherein the power cycle is a Rankine power cycle.

3. The system of claim 1, wherein the expander is configured to achieve expansion of superheated vapor of the working fluid substantially adiabatically and substantially isentropically.

4. The system of claim 1, wherein the pump is coupled to the expander such that a portion of the work produced by the expander is utilized for running the pump.

5. The system of claim 1, wherein the expander and the compressor are integrated with each other.

6. The system of claim 5, wherein:

the expander comprises a shaft that is rotated by work produced in the expander;

the compressor comprises a shaft; and

the shaft of the expander is coupled to the shaft of the compressor.

7. The system of claim 5, wherein the integrated expander and compressor exhibit an isentropic efficiency of at least 70%.

8. The system of claim 1, further comprising a combustor coupled to the boiler, the combustor being configured to combust a fuel to generate heat sufficient to vaporize and superheat the working fluid, and to supply the heat to the working fluid in the boiler.

9. The system of claim 8, wherein the fuel is a hydrocarbon fuel.

10. The system of claim 8, wherein the combustor and the boiler are integrated with each other such that heat produced in the combustor is transferred in the boiler directly to the working fluid.

11. The system of claim 1, wherein the working fluid is isopentane.

12. The system of claim 1, wherein the working fluid is a fluorinated-hydrocarbon refrigerant.

13. The system of claim 1, further comprising a coolant cycle coupled to the evaporator, the coolant cycle being configured to urge flow of a coolant from the evaporator, in which the coolant surrenders heat to the working fluid, to a cooling zone at which the coolant absorbs heat from a region in thermal contact with the cooling zone.

14. The system of claim 13, wherein:

the coolant is water; and

the cooling zone is a water chest in thermal contact with a person'"'"'s body so as to cool the person'"'"'s body.

15. The system of claim 14, wherein the cooling zone is a heat-exchanger configured to cool vehicular air in thermal contact with the heat-exchanger.

16. The system of claim 1, further comprising at least one balance-of-plant component coupled to the expander in a manner allowing the balance-of-plant component to capture and utilize a portion of the work produced by the expander.

17. The system of claim 1, wherein at least one of the boiler, the evaporator, the condenser, and the regenerator comprises microfluidic channels for conducting the working fluid and for conducting heat relative to the working fluid.

18. The system of claim 1, wherein at least one of the boiler, the evaporator, the condenser, and the regenerator comprises microtubules for conducting the working fluid and for conducting heat relative to the working fluid.

19. The system of claim 1, wherein at least one of the expander and compressor is positive-displacement.

20. The system of claim 1, wherein both the expander and compressor are positive-displacement.

21. The system of claim 20, wherein each of the expander and compressor comprises at least one respective piston that is movable relative to a respective cylinder.

22. The system of claim 21, wherein:

the expander comprises two respective pistons in respective cylinders; and

the compressor comprises two respective pistons in respective cylinders.

23. The system of claim 22, wherein:

the expander pistons operate 180°

out of phase with each other; and

the compressor pistons operate 180°

out of phase with each other.

24. The system of claim 23, wherein the expander pistons and the compressor pistons are coupled to a common shaft that is rotated by translation of reciprocating motion of the expander pistons to the shaft.

25. The system of claim 22, wherein:

the expander comprises, for each cylinder thereof, a respective inlet valve and respective outlet valve that control flow of working fluid into and out of the cylinder; and

the inlet valves and outlet valves are actuated in a self-timed manner in coordination with reciprocating motion of the respective actuator pistons.

26. The system of claim 25, wherein the inlet valves and outlet valves of the expander comprise respective poppets that are actuated by reciprocating motion of the respective pistons in the cylinders.

27. The system of claim 26, wherein:

each expander piston comprises a respective tappet for the respective inlet valve and outlet valve; and

during reciprocating motion of the expander pistons, the tappets engage respective poppets of the respective inlet and outlet valves

28. The system of claim 22, wherein:

the compressor comprises, for each cylinder thereof, a respective inlet valve and respective outlet valve that control flow of working fluid into and out of the cylinder; and

the inlet valves and outlet valves are actuated in a self-timed manner in coordination with reciprocating motion of the respective compressor pistons.

29. The system of claim 28, wherein the inlet valves and outlet valves of the compressor comprise respective flappers that open and close automatically at respective times during reciprocating motion of the respective compressor pistons.

30. The system of claim 1, wherein the boiler is configured to heat the working fluid at substantially constant pressure.

31. A vehicle comprising an air-conditioning system including a heat-pump system as recited in claim 1 situated and configured to adjust the temperature of air in the vehicle.

32. A suit configured to be worn by a person, the suit comprising a heat-pump system as recited in claim 1 situated and configured to adjust the temperature of the person wearing the suit.

33. In a heat-activated heat-pump system including a power cycle coupled to a vapor-compression refrigeration cycle both utilizing the same working fluid, an integrated expander/compressor, comprising:

an expander situated in the power cycle and that produces work from superheated vapor of the working fluid introduced to the expander, the expander comprising a first pair of movable pistons disposed in respective stationary cylinders, the pistons being coupled to a shaft and configured to move reciprocatingly, while rotating the shaft, 180°

out of phase with each other, each of the cylinders comprising respective inlet and outlet valves that are actuated by movement of the respective piston; and

a compressor situated in the refrigeration cycle and that compresses the working fluid from the evaporator, the compressor comprising a second pair of movable pistons disposed in respective stationary cylinders, the pistons being coupled to the shaft such that at least a portion of the work produced by the expander is utilized for running the compressor, the pistons of the compressor and configured to move reciprocatingly, with rotation of the shaft, 180°

out of phase with each other;

each of the cylinders comprising respective inlet and outlet valves that are actuated by movement of the respective piston.

34. The system of claim 33, wherein the inlet valves and outlet valves of the expander comprise respective poppets that are actuated by reciprocating motion of the respective pistons in the cylinders.

35. The system of claim 33, wherein:

each expander piston comprises a respective tappet for the respective inlet valve and outlet valve; and

during reciprocating motion of the expander pistons, the tappets engage respective poppets of the respective inlet and outlet valves

36. The system of claim 33, wherein the inlet valves and outlet valves of the compressor are actuated in a self-timed manner in coordination with reciprocating motion of the respective compressor pistons.

37. The system of claim 36, wherein the inlet valves and outlet valves comprise respective flappers that open and close automatically at respective times during reciprocating motion of the respective compressor pistons.

38. A cooling system, comprising:

a refrigeration cycle coupled to a power cycle that drives the refrigeration cycle and uses a same working fluid as the refrigeration cycle;

the power cycle comprising a boiler that receives waste heat by which the boiler vaporizes and superheats the working fluid, an expander that receives superheated vapor from the boiler and produces work from the superheated vapor, a condenser that receives working fluid from the expander and condenses the working fluid, a pump that receives condensed working fluid from the condenser and returns the working fluid to the boiler, and a regenerator that conducts a first stream of the working fluid from the pump to the boiler and a second stream of the working fluid from the expander to the condenser while transferring heat from the second stream to the first stream;

the refrigeration cycle comprising the condenser, an evaporator that receives working fluid from the condenser and internally evaporates the working fluid in a manner that cools the working fluid in the evaporator, a compressor that compresses the working fluid from the evaporator and delivers the compressed working fluid to the condenser, and a throttling valve that delivers working fluid from the condenser to the evaporator while reducing the pressure of the working fluid; and

the expander and compressor being coupled together such that at least a portion of the work produced by the expander is utilized directly for running the compressor.

39. The cooling system of claim 38, further comprising a circulation loop to and from the evaporator, the circulation loop conducting a liquid that is circulated to the evaporator for cooling of the liquid.

40. The cooling system of claim 39, wherein the cooled liquid is circulated to a cooling zone in thermal contact with a thing so to cool the thing.

41. The cooling system of claim 40, wherein the cooling zone is in contact with a person so as to cool the person.

42. The cooling system of claim 40, wherein the cooling zone is contacted by air in a vehicle so as to cool the air in the vehicle.

43. A heat-activated heat-pump system, comprising power-cycle means coupled to refrigeration-cycle means both utilizing the same working fluid;

said power-cycle means comprising superheating means for vaporizing and superheating the working fluid, work-producing means for producing work from superheated vapor received from said superheating means, condensing means for condensing the working fluid received from said work-producing means, pump means for delivering condensed working fluid from said condensing means to said superheating means, and regenerator means for transferring heat, from a first stream of working fluid flowing from said work-producing means to said condensing means, to a second stream of working fluid flowing from said pump means to said superheating means;

said refrigeration-cycle means comprising said condensing means, pressure-reducing means for reducing pressure of the working fluid from said condensing means, evaporator means for expanding working fluid, received via said pressure-reducing means from said condensing means, sufficiently to cool the working fluid, and compressing means for compressing working fluid received from said evaporator means for delivery to said condensing means; and

said work-producing means and said compressing means being coupled together such that at least a portion of the work produced by said work-producing means is utilized for running said compressing means.

44. The system of claim 43, further comprising combusting means for combusting a fuel to produce waste heat and for supplying waste heat to said superheating means sufficiently for the superheating means to vaporize and superheat the working fluid.

45. The system of claim 44, wherein said combusting means and said superheating means are integrated with each other.

46. The system of claim 43, wherein said work-producing means comprises expansion means for expanding the superheated working fluid in a manner by which work is produced.

47. The system of claim 43, wherein said work-producing means and said compressing means are integrated with each other.

48. The system of claim 43, further comprising coolant-cycle means for circulating a coolant from said evaporating means to a cooling zone.

49. The system of claim 48, wherein the cooling zone is in thermal contact with a body of a person.

50. The system of claim 48, wherein the cooling zone is in thermal contact with air in a vehicle interior.

51. The system of claim 43, wherein said work-producing means and said compressing means each comprise positive-displacement means for moving the working fluid through said work-producing means and compressing means.

52. A protective-suit means, comprising a system as recited in claim 43, the system being coupled to said protective-suit means in a manner by which the system cools said protective-suit means.

53. A method for removing heat from a body, comprising:

thermally contacting the body with a coolant such that the coolant picks up and removes heat from the body;

circulating the coolant through an evaporator, of a refrigeration cycle utilizing a working fluid, so as to contact the coolant thermally with working fluid cooled in the evaporator;

circulating a first portion of the working fluid through the refrigeration cycle so as to remove heat from the working fluid, the refrigeration cycle including a compressor situated downstream of the evaporator; and

circulating a second portion of the working fluid through a power cycle including a boiler, an expander situated downstream of the boiler, a first compartment of a regenerator situated upstream of the boiler, and a second compartment of the regenerator situated downstream of the expander, such that heat exchange occurs in the regenerator between the first and second compartments.

54. The method of claim 53, wherein the step of circulating the first portion of the working fluid through the refrigeration cycle further comprises passing the first portion of the working fluid through a compressor situated downstream of the evaporator.

55. The method of claim 54, wherein circulating the second portion of the working fluid through the expander produces work, the method further comprising coupling the compressor to the expander such that at least a portion of the work is utilized for operating the compressor.

56. A method for removing heat from a body, comprising:

thermally contacting the body with a coolant such that the coolant picks up heat from the body;

circulating the coolant through an evaporator, of a refrigeration cycle utilizing a working fluid, so as to contact the coolant thermally with working fluid cooled in the evaporator;

circulating a first portion of the working fluid through the evaporator to cool the working fluid and thus the coolant, through a compressor to compress the working fluid, through a condenser to condense and heat the working fluid, and back to the evaporator;

circulating a second portion of the working fluid from the condenser through a first compartment of a regenerator to a boiler, through the boiler to superheat the working fluid, through an expander to expand the superheated working fluid and to extract and utilize work from the superheated working fluid, and through a second compartment of the regenerator back to the condenser;

combining the second portion of the working fluid from the second compartment of the regenerator with the first portion to produce a combined stream of working fluid entering the condenser; and

in the regenerator, transferring heat from the working fluid in the second compartment to the working fluid in the first compartment.

57. The method of claim 56, further comprising:

combusting a fuel in a combustor to produce heat; and

providing the heat to the boiler.

58. The method of claim 56, further comprising coupling the expander to the compressor so as to utilize at least a portion of the work extracted by the expander for running the compressor.

59. The method of claim 56, wherein the body is of a person.

60. The method of claim 56, wherein the body is of air.

61. In a heat-pump cycle utilizing a working fluid that is circulated from a boiler to an expander, from the expander to a condenser, and from the condenser back to the boiler, a method for increasing thermal efficiency of the cycle, comprising:

situating a regenerator, having a first compartment and a second compartment thermally coupled to the first compartment, upstream of the boiler and downstream of the expander;

passing the working fluid from the condenser through the first compartment to the boiler; and

passing the working fluid from the expander through the second compartment to the condenser, thereby transferring heat from the working fluid in the second compartment to the working fluid in the first compartment before the working fluid in the first compartment circulates to the boiler.