EXPANDABLE SPINAL FUSION CAGE

• US 20080021558A1
• Filed: 07/06/2006
• Published: 01/24/2008
• Est. Priority Date: 07/06/2006
• Status: Active Grant

• Current Assignee: Zimmer Biomet Spine, Inc. (Zimvie Incorporated)
• Original Assignee: Lanx, LLC
• Inventors: Thramann, Jeffery
• Granted Patent: US 7,771,473 B2
• Time in Patent Office: Days
• US Class Current: 623/17.16
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30515 using a locking wedge or block
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30617 Visible markings for adjusting, locating or measuring
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0097 Visible markings, e.g. indicia
• CPC Class Codes: A61F 2310/00359 Bone or bony tissue

Abstract

An expandable spinal fusion device is provided. The expandable device comprises a first part slidingly coupled to a second part. An removable expandable member extends between the first part and the second part and is coupled to a rotating operator such that rotating the operator causes the first part and the second part to move away from each other and distract vertebral bodies. A spacer or clip is used to lock the first part in relation to the second part to allow bone growth the fuse the vertebral bodies.

Claims

1. An expandable fusion device for use in fusing a vertebral segment, comprising:

a first part;

a second part slidably connected to the first part;

the first part comprising a first vertebral body interface surface and a second surface opposite the first vertebral body interface surface;

the second part comprising a third vertebral body interface surface and a fourth surface opposite the third vertebral body interface surface;

at least one dual wall coupled to the second surface and extending from the second surface towards the fourth surface, the at least one dual wall forming at least one channel;

at least one single wall coupled to the fourth surface and extending from the fourth surface towards the second surface, the at least one single wall aligned with the at least one channel;

a removable, expandable member extending from the second surface to the fourth surface, the removable, expandable member having a collapsed state and at least one expanded state;

an operating arm having a proximate end coupled to the removable, expandable member and a distal end coupled to a rotating operator, and

at least one spacer to form a friction fit with the at least one single wall, wherein

rotating the rotating operator causes the operating arm to move the removable, expandable member from the collapsed state to the at least one expanded state and the at least one spacer locks the removable, expandable member in the at least one expanded state.

2. The device according to claim 1, wherein the at least one dual wall comprises at least two dual walls and the at least one single wall comprises at least two single walls, and wherein the at least two dual walls and the second surface form a space, the removable, expandable member resides in the space.

3. The device according to claim 2, wherein one of the at least two dual walls is coupled to the fourth surface and one of the at least two single walls is coupled to the second surface.

4. The device according to claim 1, wherein at least one of the first vertebral body interface surface and the third vertebral body interface surface comprises surface texture.

5. The device according to claim 4, wherein the surface texture comprises at least one of protrusions or striations.

6. The device according to claim 1, wherein the at least one expanded state comprises a plurality of expanded states and further comprising a indicating window and indicia such that rotating the rotating operator causes the device to expand to successively through the plurality of expanded states and the indicia corresponding to the plurality of expanded states indicates in the indicating window.

7. The device according to claim 6, wherein the at least one spacer comprises a plurality of spacers such that the plurality of spacers correspond to the plurality of expanded states and the spacer used to lock the device corresponds to the indicia in the indicating window.

8. The device according to claim 2, wherein when the device is in the at least one expanded state, material to facilitate bone growth is packed in the space.

9. The device according to claim 1, further comprising channels in the at least one dual wall and the at least one single wall to facilitate bone growth.

10. The device according to claim 1 made from at least one of milled bone, biocompatible metal, shaped memory alloy, biocompatible plastics, resorbable material, and PEEK material.

11. The device according to claim 1, wherein the operating arm is removably attached to the removable, expandable member.

12. A method for fusing vertebral bodies, comprising the steps of:

inserting an expandable fusion device in an intervertebral disc space in the collapsed state;

expanding an expandable member to cause the expandable fusion device to move from the collapsed state to an expanded state and separate superior and inferior vertebral discs;

placing a locking spacer to lock the expandable fusion device in the expanded state; and

removing the expandable member.

13. The method according to claim 12, further comprising the step of packing a space with bone growth material after the expandable member is removed.

14. The method according to claim 12, wherein the step of expanding the expandable member comprises rotating a rotating operator that causes a rotating arm to expand the expandable member.

15. The method according to claim 12, wherein the step of expanding the expandable member comprises rotating a rotating operator until an indica is indicated in an indicating window corresponding to a distraction between the superior vertebral body and the inferior vertebral body desired by the surgeon.

16. The method according to claim 15, wherein the step of placing a locking spacer comprises the step of selecting a locking spacer corresponding to the indica indicated in the indicating window.

17. The method according to claim 12, wherein the step of inserting an expandable fusion device comprises inserting at least two expandable fusion devices, the step of expanding an expandable member comprises expanding at least two expandable members, and the step of placing a locking spacer comprises placing at least two locking spacers.

18. An expandable fusion device for use in fusing a vertebral segment, comprising:

a first part;

a second part slidably connected to the first part;

the first part comprising a first vertebral body interface surface and a second surface opposite the first vertebral body interface surface;

the second part comprising a third vertebral body interface surface and a fourth surface opposite the third vertebral body interface surface;

a plurality of dual walls coupled to the second surface and extending from the second surface towards the fourth surface, each of the dual walls forming a channel;

a plurality of single walls corresponding to the plurality of dual walls, each single wall coupled to the fourth surface and extending from the fourth surface towards the second surface, each of the single walls aligned in sliding relation with a corresponding channel;

the plurality of dual walls and the second surface defining a recess;

a removable, expandable member residing in the recess and extending from the second surface to the fourth surface, the removable, expandable member having a collapsed state and a plurality of predetermined expanded states;

an operating arm having a proximate end coupled to the removable, expandable member and a distal end coupled to a rotating operator, and

a plurality of spacers with at least one of the plurality of spacers corresponding to each of the plurality of predetermined expanded states, each spacer to form a friction fit with the plurality of single walls, wherein

rotating the rotating operator causes the operating arm to move the removable, expandable member from the collapsed state to the at least one expanded state and the at least one spacer locks the removable, expandable member in the at least one expanded state.

19. The device according to claim 18, wherein at least one of the first vertebral body interface surface and the third vertebral body interface surface comprises surface texture to facilitate fusion to the corresponding vertebral body endplate.

20. The device according to claim 18, wherein the rotating operator further comprises an indicating window to display a plurality of indicia, wherein the indicia correspond to the plurality of predetermined expanded states.