Methods and apparatus for inkjet printing system maintenance

• US 20080024532A1
• Filed: 07/26/2006
• Published: 01/31/2008
• Est. Priority Date: 07/26/2006
• Status: Abandoned Application

• Current Assignee: Applied Materials Incorporated
• Original Assignee: Applied Materials Incorporated
• Inventors: Kim, Si-Kyoung
• Application Number:
  US11/493,297
• Publication Number:
  US 20080024532A1
• Time in Patent Office: Days
• US Class Current: 347/9
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 29/38 Drives, motors, controls or automatic cut-off devices for the entire printing mechanism

Abstract

In a first aspect, a first method of inkjet printing system maintenance is provided. The first method includes the steps of (1) moving a maintenance unit to an inkjet print head that is in a position normally employed to dispense ink on a display object of a substrate; and (2) employing the maintenance unit to at least one of clean and calibrate the inkjet print head. Numerous other aspects are provided.

Claims

1. A method of inkjet printing system maintenance, comprising:

moving a maintenance unit to an inkjet print head that is in a position normally employed to dispense ink on a display object of a substrate; and

performing maintenance to the inkjet print head selected from the group including cleaning the inkjet print head, calibrating the inkjet print head, and combinations thereof.

2. The method of claim 1 wherein moving the maintenance unit to the inkjet print head that is in a position normally employed to dispense ink on the display object of the substrate includes moving the maintenance unit in approximately the same direction that the substrate is moved during printing.

3. The method of claim 1 wherein moving the maintenance unit to the inkjet print head that is in a position normally employed to dispense ink on the display object of the substrate includes:

placing the maintenance unit on a movable platform; and

moving the platform below the inkjet print head that is in a position normally employed to dispense ink on the display object of the substrate such that the maintenance unit is moved to the inkjet print head.

4. The method of claim 3 wherein moving the platform below the inkjet print head includes moving the platform in approximately the same direction that the substrate is moved during printing.

5. The method of claim 1 wherein performing maintenance to the inkjet print head selected from the group including cleaning the inkjet print head, calibrating the inkjet print head, and combinations thereof includes employing the maintenance unit to provide a solvent shower or pool into which the inkjet print head is dipped such that ink on the inkjet print head is removed.

6. The method of claim 1 wherein performing maintenance to the inkjet print head selected from the group including cleaning the inkjet print head, calibrating the inkjet print head, and combinations thereof includes employing the maintenance unit to position and move a cleaning medium adjacent the inkjet print head such that ink may be removed from the inkjet print head.

7. The method of claim 1 wherein performing maintenance to the inkjet print head selected from the group including cleaning the inkjet print head, calibrating the inkjet print head, and combinations thereof includes employing the maintenance unit to calibrate a position and orientation control mechanism of the inkjet print head.

8. The method of claim 1 wherein performing maintenance to the inkjet print head selected from the group including cleaning the inkjet print head, calibrating the inkjet print head, and combinations thereof includes employing the maintenance unit to adjust at least one of the consistency and precision with which droplets of the ink are dispensed from the inkjet print head.

9. An inkjet printing apparatus, comprising:

a bridge positioned over a substrate support stage;

a plurality of inkjet print heads coupled to the bridge; and

a maintenance unit movable below the inkjet print heads, the maintenance unit having one or more stations selected from the group including a cleaning station, a calibration station and combinations thereof.

10. The apparatus of claim 9 wherein the maintenance unit is further movable in approximately the same direction that the substrate is moved during printing.

11. The apparatus of claim 9 wherein the maintenance unit is further movable below the inkjet print head when the inkjet print head is in a position normally employed to dispense ink on the display object of the substrate such that the maintenance unit is moved to the inkjet print head.

12. The apparatus of claim 11 wherein the maintenance unit is further movable via a platform in approximately the same direction that the substrate is moved during printing.

13. The apparatus of claim 9 wherein the maintenance unit includes an inkjet print head parking station adapted to provide a solvent shower or pool into which the inkjet print head is dipped such that ink on the inkjet print head is removed.

14. The apparatus of claim 9 wherein the maintenance unit includes a wiping station adapted to position and move a cleaning medium adjacent the inkjet print head such that ink may be removed from the inkjet print head.

15. The apparatus of claim 9 wherein the maintenance unit includes an inkjet print head calibration system adapted to calibrate a position and orientation control mechanism of the inkjet print head.

16. The apparatus of claim 9 wherein the maintenance unit includes an inkjet droplet visualization system adapted to adjust at least one of the consistency and precision with which droplets of the ink are dispensed from the inkjet print head.

17. A system for inkjet printing apparatus maintenance, comprising:

a substrate support stage; and

an inkjet printing apparatus coupled to the substrate support stage and, having;

a bridge positioned over the substrate support stage;

a plurality of inkjet print heads coupled to the bridge; and

a maintenance unit movable below the inkjet print heads, the maintenance unit having one or more stations selected from the group including a cleaning station, a calibration station and combinations thereof.

18. The system of claim 17 wherein the maintenance unit is further movable in approximately the same direction that the substrate is moved during printing.

19. The system of claim 17 wherein the maintenance unit is further movable below the inkjet print head when the inkjet print head is in a position normally employed to dispense ink on the display object of the substrate such that the maintenance unit is moved to the inkjet print head.

20. The system of claim 19 wherein the maintenance unit is further movable via a platform in approximately the same direction that the substrate is moved during printing.

21. The system of claim 17 wherein the maintenance unit includes an inkjet print head parking station adapted to provide a solvent shower or pool into which the inkjet print head is dipped such that ink on the inkjet print head is removed.

22. The system of claim 17 wherein the maintenance unit includes a wiping station adapted to position and move a cleaning medium adjacent the inkjet print head such that ink may be removed from the inkjet print head.

23. The system of claim 17 wherein the maintenance unit includes an inkjet print head calibration system adapted to calibrate a position and orientation control mechanism of the inkjet print head.

24. The system of claim 17 wherein the maintenance unit includes an inkjet droplet visualization system adapted to adjust at least one of the consistency and precision with which droplets of the ink are dispensed from the inkjet print head.