Strategy for Fueling a Diesel Engine by Selective Use of Fueling Maps to Provide Hcci, Hcci+Cd, and Cd Combustion Modes

• US 20080027618A1
• Filed: 06/22/2005
• Published: 01/31/2008
• Est. Priority Date: 06/23/2004
• Status: Active Grant

• Current Assignee: International Engine Intellectual Property Company, LLC (Volkswagen AG)
• Original Assignee: International Engine Intellectual Property Company, LLC (Volkswagen AG)
• Inventors: Wei, Puning, Liu, Zhengbal
• Granted Patent: US 7,742,867 B2
• Time in Patent Office: Days
• US Class Current: 701/101
• CPC Class Codes: F02D 13/06 Cutting-out cylinders
• CPC Class Codes: F02D 41/0082 per groups or banks F02D41/0087 takes precedence
• CPC Class Codes: F02D 41/2412 One-parameter addressing technique
• CPC Class Codes: F02D 41/3035 a mode being the premixed charge compression-ignition mode
• CPC Class Codes: F02D 41/3076 with special conditions for selecting a mode of combustion, e.g. for starting, for diagnosing
• CPC Class Codes: F02D 41/40 with means for controlling injection timing or duration
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A compression ignition engine (20) has a control system (26) for processing data, one or more combustion chambers (22), and fuel injectors (24) for injecting fuel into the chambers (22). The control system (26) controls fueling using a result of the processing of certain data, such as engine speed and engine load, to select one of three fueling modes (HCCI, HCCI+CD, CD) for operating the engine (20). When the result of the processing selects the HCCI mode, the engine (20) is fueled to cause homogeneous-charge compression-ignition (HCCI) combustion in all combustion chambers (22). When the result of the processing selects the HCCI+CD mode, the engine (20) is fueled to cause HCCI combustion in some chambers (22) and CD (conventional diesel) combustion in the remaining chambers (22). When the result of the processing selects the CD mode, the engine (22) is fueled to cause CD combustion in all chambers (22).

Claims

1. A method of operating a compression ignition engine comprising:

processing certain data to select one of plural fueling modes for operating the engine, and

a) when the result of the processing selects a first fueling mode, fueling each of multiple combustion chambers to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle,

b) when the result of the processing selects a second fueling mode,

i) fueling a first group of the combustion chambers to create a substantially homogeneous air-fuel charge within each combustion chamber of the first group during a corresponding engine cycle such that for any given engine speed, the amount of fuel delivered into each combustion chamber of the first group is a function of engine speed but not engine load, and compressing each charge to auto-ignition without introducing any additional fuel after auto-ignition during that corresponding engine cycle, and

ii) fueling a second group of the combustion chambers by introducing fuel at a time during the engine cycle when air in the corresponding combustion chamber of the second group has been compressed sufficiently to cause the fuel to combust as it is being introduced, and

c) when the result of the processing selects a third fueling mode, fueling each of the combustion chambers by introducing fuel at a time during the engine cycle when air in the corresponding combustion chamber has been compressed sufficiently to cause the fuel to combust as it is being introduced.

2. A method as set forth in claim 1 wherein for any given speed during the second fueling mode, the amount of fuel delivered into each combustion chamber of the first group is substantially constant, and does not change as load changes, but as the engine speed changes from one speed to another, the fuel delivered into each combustion chamber of the first group changes from a certain substantially constant amount corresponding to maximum allowable fueling at the former speed to a different substantially constant amount corresponding to the maximum allowable fueling at the new speed.

3. A method as set forth in claim 2 wherein for any given engine speed during the second fueling mode, the amount of fuel delivered into each combustion chamber of the second group is a function of engine load.

4. A method as set forth in claim 3 wherein during the second fueling mode the amount of fuel delivered into each combustion chamber of the second group is also a function of engine speed.

5. A method as set forth in claim 1 wherein the step of processing certain data to select one of plural fueling modes for operating the engine comprises

processing data indicative of engine load.

6. A method as set forth in claim 5 wherein the step of processing certain data to select one of plural fueling modes for operating the engine comprises

processing data indicative of engine speed.

7. A method as set forth in claim 1 wherein, with the engine warmed up to operating temperature, in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, step a) occurs at engine speeds and loads within a first zone of the graph that bounds the origin, step b) occurs at engine speeds and loads within a second zone that bounds the first zone, and step c) occurs at engine speeds and loads that bound the second zone.

8. A method as set forth in claim 1 wherein fuel is introduced into the combustion chambers by injection, and further including controlling the pressure at which fuel is injected into both groups of cylinders such that the injection pressure is substantially the same for both groups.

9. A method as set forth in claim 8 further including controlling the duration of fuel injection such that during the second mode, the duration of fuel injection for one group is different from the duration of fuel injection for the other group.

10. A method as set forth in claim 9 further including controlling the timing of fuel injection such that during the second mode the timing for the one group is different from the timing for the other group.

11. A method as set forth in claim 1 wherein in all three modes, all fueling of the combustion chambers is performed by injecting fuel directly into the combustion chambers from in-cylinder fuel injectors.

12. A compression ignition engine comprising:

a control system for processing data;

one or more combustion chambers; and

a fueling system for injecting fuel into the one or more combustion chambers;

wherein the control system controls the fueling system using a result of the processing of certain data by the control system to select one of plural fueling modes for operating the engine such that

a) when the result of the processing selects a first fueling mode, each of multiple combustion chambers is fueled to create a substantially homogeneous air-fuel charge within each such combustion chamber during a corresponding engine cycle and each such charge is compressed to auto-ignition without the introduction of any additional fuel after auto-ignition during that corresponding engine cycle,

b) when the result of the processing selects a second fueling mode,

i) a first group of the combustion chambers is fueled to create a substantially homogeneous air-fuel charge within each combustion chamber of the first group during a corresponding engine cycle such that for any given engine speed, the amount of fuel delivered into each combustion chamber of the first group is a function of engine speed but not engine load, and each charge is compressed to auto-ignition without the introduction of any additional fuel after auto-ignition during that corresponding engine cycle, and

ii) a second group of the combustion chambers is fueled by the introduction of fuel at a time during the engine cycle when air in the corresponding combustion chamber of the second group has been compressed sufficiently to cause the fuel to combust as it is being introduced, and

c) when the result of the processing selects a third fueling mode, each of the combustion chambers is fueled by the introduction of fuel at a time during the engine cycle when air in the corresponding combustion chamber has been compressed sufficiently to cause the fuel to combust as it is being introduced.

13. An engine as set forth in claim 12 wherein for any given speed during the second fueling mode, the amount of fuel delivered into each combustion chamber of the first group is substantially constant, and does not change as load changes, but as the engine speed changes from one speed to another, the fuel delivered into each combustion chamber of the first group changes from a certain substantially constant amount corresponding to maximum allowable fueling at the former speed to a different substantially constant amount corresponding to the maximum allowable fueling at the new speed.

14. An engine as set forth in claim 13 wherein for any given speed during the second fueling mode, the amount of fuel delivered into each combustion chamber of the second group is a function of engine load.

15. An engine as set forth in claim 14 wherein the amount of fuel delivered into each combustion chamber of the second group is also a function of engine speed.

16. An engine as set forth in claim 12 wherein the certain data comprises data indicative of engine load.

17. An engine as set forth in claim 16 wherein the certain data comprises data indicative of engine speed.

18. An engine as set forth in claim 12 wherein, with the engine warmed up to operating temperature, in a graph of engine speed vs. engine load whose origin corresponds to zero speed and zero load, the first fueling mode occurs at engine speeds and loads within a first zone of the graph that bounds the origin, the second fueling mode occurs at engine speeds and loads within a second zone that bounds the first zone, and the third fueling mode occurs at engine speeds and loads within a third zone that bounds the second zone.

19. An engine as set forth in claim 12 further including a fuel injection system that introduces fuel into the combustion chambers by injection, and wherein the control system controls the pressure at which fuel is injected into both groups of cylinders during the second mode such that the injection pressure is substantially the same for both groups.

20. An engine as set forth in claim 19 wherein the control system further controls the duration of fuel injection during the second mode such that the duration of fuel injection for one group is different from the duration of fuel injection for the other group.

21. An engine as set forth in claim 20 wherein the control system further controls the timing of fuel injection including controlling the timing of fuel injection such that during the second mode the timing for the one group is different from the timing for the other group.

22. An engine as set forth in claim 12 further including in-cylinder fuel injectors that perform all fueling of the combustion chambers in all three modes by direct injection of fuel into the combustion chambers.