Pneumatically powered surgical cutting and fastening instrument with actuator at distal end

• US 20080029574A1
• Filed: 08/02/2006
• Published: 02/07/2008
• Est. Priority Date: 08/02/2006
• Status: Abandoned Application

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Morgan, Jerome R., Timperman, Eugene L., Fugikawa, Leslie M., Shelton, Frederick E.
• Application Number:
  US11/497,832
• Publication Number:
  US 20080029574A1
• Time in Patent Office: Days
• US Class Current: 227/175.2
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments

Abstract

A surgical instrument that includes a distal member configured to receive a pneumatically operated tool assembly therein. The instrument may also include an elongate shaft assembly that has a distal end portion that is coupled to the distal member and a proximal end portion. A drive member may be supported by the distal end portion of the elongate shaft assembly and may be configured to apply at least two actuation motions to the pneumatically operated tool assembly upon receipt of at least one pneumatic drive signal from a source of pneumatic power. The drive member may comprise a dual-acting cylinder, a single-acting cylinder, a bellows assembly, etc. The distal end portion of the elongate shaft member may articulate relative to the proximal end portion thereof and/or the distal end portion of the elongate shaft assembly may be detachable from the proximal end portion.

Claims

1. A surgical instrument comprising:

a distal member configured to support a pneumatically operated tool assembly;

an elongate shaft assembly having a distal end portion associated with said distal member and a proximal end portion; and

a drive member supported by said distal end portion of said elongate shaft assembly and fluidically coupled to a source of pneumatic power, said drive member configured to selectively apply at least two linear actuation motions to the pneumatically operated tool assembly supported by said distal member upon receipt of at least one pneumatic drive signal from the source of pneumatic power.

2. The surgical instrument of claim 1 wherein said drive member comprises a pneumatically actuated cylinder assembly supported by said distal end portion of said elongate shaft assembly.

3. The surgical instrument of claim 2 wherein said pneumatically actuated cylinder assembly comprises:

a first cylinder housing fluidically coupled to said source of pneumatic power;

a second cylinder housing received within said first cylinder housing and being selectively extendable relative to said first cylinder housing upon the application of a first pneumatic drive signal to said first cylinder housing and selectively retractable into said first cylinder housing upon the application of a second pneumatic drive signal to said first cylinder housing; and

a piston assembly received within said second cylinder housing and being selectively extendable and retractable relative to said second cylinder housing in response to the application of said first and second pneumatic drive signals to said first cylinder housing, said piston assembly configured to transmit first and second actuation motions to the pneumatically operated tool assembly received in said distal member.

4. The surgical instrument of claim 2 wherein said pneumatically actuated cylinder assembly comprises:

a first cylinder housing fluidically coupled to said source of pneumatic power;

a second cylinder housing received within said first cylinder housing and being selectively extendable relative to said first cylinder housing upon the application of a first pneumatic drive signal to said first cylinder housing and retractable into said first cylinder housing upon discontinuation of the first pneumatic drive signal to said first cylinder housing; and

a piston assembly received within said second cylinder housing and being selectively extendable out of said second cylinder housing upon the application of said first pneumatic signal to said first cylinder housing and being retractable into said second cylinder housing upon the discontinuance of said first pneumatic signal to said first cylinder housing, said piston assembly configured to transmit first and second actuation motions to the pneumatically operated tool assembly when received in said distal member.

5. The surgical instrument of claim 4 further comprising:

a first retraction member between said first and second cylinder housings to retract said second cylinder housing into said first cylinder housing upon discontinuance of said first pneumatic signal to said first cylinder housing; and

a second retraction member between said second cylinder housing and said piston assembly to retract said piston assembly into said second piston housing upon the discontinuance of said first pneumatic signal to said first cylinder housing.

6. The surgical instrument of claim 1 wherein said drive member comprises a pneumatically actuated bellows assembly supported by said distal end portion of said elongate shaft assembly.

7. The surgical instrument of claim 1 wherein said distal end portion of said elongate shaft assembly is pivotally coupled to said proximal end portion of said elongate shaft assembly such that said distal member configured to receive the pneumatically operated tool assembly can be selectively articulated relative to the actuator mechanism attached to said proximal end portion of said elongate shaft assembly.

8. The surgical instrument of claim 1 wherein said distal end portion of said elongate shaft assembly is selectively detachable from said proximal end portion of said elongate shaft assembly.

9. The surgical instrument of claim 7 wherein one of said distal end portion and said proximal end portion of said elongate shaft assembly has a selectively pivotable articulation joint therein and wherein said distal end portion is selectively detachable from said proximal end portion of said elongate shaft assembly.

10. The surgical instrument of claim 1 further comprising:

a handle assembly; and

an actuator mechanism supported by said handle assembly and operably communicating with said source of pneumatic power and said drive member, said actuator mechanism configured to selectively control application of said pneumatic signals from said source of said pneumatic power to said drive member.

11. A method for processing an instrument for surgery, said method comprising:

obtaining said surgical instrument of claim 1;

sterilizing said surgical instrument; and

storing said instrument in a sterile container.

12. A surgical instrument comprising:

a handle assembly;

a closure drive supported by said handle assembly and configured to generate a closing motion and an opening motion;

an actuator mechanism supported by said handle assembly, said actuator mechanism communicating with a source of pneumatic power to selectively produce at least one pneumatic actuation signal;

an elongate shaft assembly having a distal end portion and a proximal end portion, said proximal end portion coupled to said handle assembly and communicating with said closure drive to transfer said opening and closing motions and said at least one pneumatic actuation signal;

a drive member operably supported by a distal end portion of said elongate shaft assembly and being responsive to said at least one pneumatic actuation signal and configured to generate a linear firing motion and a linear retraction motion; and

an end effector coupled to said distal end portion of said elongate shaft assembly, said end effector comprising;

an elongate channel sized to receive a staple cartridge therein;

an anvil pivotally coupled to said elongate channel and being pivotally responsive to said open and closing motions from said elongate shaft assembly; and

a cutting and severing member operably supported within said elongate channel and being responsive to said linear firing and retraction motions from said drive member.

13. The surgical instrument of claim 12 wherein said distal end portion of said elongate shaft assembly is pivotally coupled to said proximal end portion of said elongate shaft assembly by an articulation joint assembly.

14. The surgical instrument of claim 13 wherein said articulation joint assembly is mechanically actuated.

15. The surgical instrument of claim 13 wherein said articulation joint assembly is pneumatically actuated.

16. The surgical instrument of claim 12 wherein said distal end portion of said elongate shaft assembly is selectively detachable from said proximal end portion of said elongate shaft assembly to enable a new distal end portion having a new end effector attached thereto to be attached to the proximal end portion of the elongate shaft assembly.

17. The surgical instrument of claim 12 wherein said source of pneumatic power is located external to said handle assembly.

18. A surgical instrument comprising:

a handle assembly;

an elongate shaft assembly having a proximal end portion operably coupled to said handle assembly, said elongate shaft portion further having a distal end portion;

means for operably supporting a pneumatically operated tool assembly coupled to said elongate shaft assembly; and

means for generating at least one linear actuation force for application to the pneumatically operated tool supported by said means for operably supporting in response to at least one pneumatic drive signal from a source of pneumatic power fluidically coupled thereto, said means for generating supported by said distal end of said elongate shaft assembly.

19. The surgical instrument of claim 18 wherein said means for generating comprises a drive member selected from the group consisting of a pneumatically actuated cylinder assembly and a pneumatically actuated bellows assembly.

20. The surgical instrument of claim 18 wherein said source of pneumatic power is supported by said handle assembly.