Electrochromic rearview mirror incorporating a third surface reflector

• US 20080030835A1
• Filed: 04/24/2007
• Published: 02/07/2008
• Est. Priority Date: 05/14/1999
• Status: Active Grant

• Current Assignee: David Cammenga, Jeffrey Forgette, John Anderson, John Carter, Jon Bechtel, Joseph Stam, William Tonar
• Original Assignee: David Cammenga, Jeffrey Forgette, John Anderson, John Carter, Jon Bechtel, Joseph Stam, William Tonar
• Inventors: Anderson, John, Carter, John, Stam, Joseph, Bechtel, Jon, Tonar, William, Cammenga, David, Forgette, Jeffrey
• Granted Patent: US 7,417,781 B2
• Time in Patent Office: Days
• US Class Current: 359/267
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: G02B 2027/0114 comprising dichroic elements
• CPC Class Codes: G02B 27/01 Head-up displays
• CPC Class Codes: G02F 1/1506 caused by electrodeposition, e.g. electrolytic deposition of an inorganic material on or close to an electrode
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 2001/1502 complementary cell
• CPC Class Codes: G02F 2001/1536 additional, e.g. protective, layer inside the cell
• CPC Class Codes: G02F 2201/34 reflector
• CPC Class Codes: G02F 2203/02 reflective
• CPC Class Codes: H10K 50/87 Arrangements for heating or cooling
• CPC Class Codes: H10K 59/8794 Arrangements for heating and cooling

Abstract

The inventive electrochromic mirror may be used in a vehicle rearview mirror assembly having a light source positioned behind the electrochromic mirror for selectively projecting light through the mirror and/or a light sensor positioned behind the electrochromic mirror for selectively receiving light through the mirror. The electrochromic mirror includes front and rear spaced elements each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber, a layer of transparent conductive material disposed on the rear surface of the front element, an electrochromic material is contained within the chamber, and a second electrode overlies the front surface of the rear element in contact with the electrochromic material. The second electrode includes a layer of reflective material and a partially transmissive coating of and is disposed over substantially all of the front surface of the rear element. The second electrode further includes a region in front of the light source and/or light sensor that is at least partially transmissive.

Claims

1. An electrochromic rearview mirror comprising:

front and rear elements each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber;

a transparent first electrode including a layer of conductive material carried on a surface of one of said elements;

an electrochromic material contained in said chamber; and

a partially transmissive, partially reflective second electrode disposed over substantially all of said front surface of said rear element, said second electrode including a means to supplement blue-green reflected light rays applied over a surface of said rear element and a thin reflective layer of metal applied over said means to supplement blue-green reflected light, wherein said electrochromic rearview mirror exhibits a reflectance of at least about 35 percent, a transmittance of at least about 5 percent in at least portions of the visible spectrum, and a C* value of less than about 20.

2. The electrochromic rearview mirror as defined in any of claim 1 wherein said electrochromic mirror has a reflectance of at least about 65 percent.

3. The electrochromic rearview mirror as defined in any of claim 1 wherein said electrochromic mirror has a reflectance of at least about 70 percent.

4. The electrochromic rearview mirror as defined in any of claim 1 wherein said electrochromic mirror has a transmittance of at least about 10 percent in at least portions of the visible spectrum.

5. The electrochromic rearview mirror as defined in any of claim 1 wherein said reflective layer is made of a silver alloy including a combination of silver and an element selected from the group consisting of gold, platinum, rhodium, and palladium.

6. The electrochromic rearview mirror as defined in any of claim 1 wherein said reflective layer is made of a silver alloy including about 93 percent silver and about 7 percent gold.

7. The electrochromic rearview mirror as defined in any of claim 1 wherein said reflective layer has a thickness of between about 180 and 500 Å

.

8. The electrochromic rearview mirror as defined in any of claim 1 wherein said transparent conductive coating includes a layer of fluorine-doped tin oxide.

9. The electrochromic rearview mirror as defined in any of claim 1 wherein said transparent conductive coating includes a layer of indium tin oxide.

10. An electrochromic mirror for use in a rearview mirror assembly having an electronic device positioned behind the electrochromic mirror for selectively projecting and/or receiving light therethrough, said electrochromic mirror comprising:

front and rear spaced elements, each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber;

a transparent first electrode including a layer of conductive material carried on a surface of one of said elements;

an electrochromic material contained within said chamber; and

a second electrode overlying said front surface of said rear element in contact with said electrochromic material, said second electrode including a reflective layer of reflective material and a means to supplement blue-green reflected light rays, wherein said second electrode includes a region in front of the electronic device that exhibits a transmittance of at least about 5 percent in at least portions of the visible spectrum and wherein said means to supplement blue-green reflected light is disposed on the front surface of said rear element over substantially all of said region in front of the electronic device.

11. The electrochromic rearview mirror as defined in any of claim 10 wherein said electrochromic mirror has a reflectance of at least about 65 percent.

12. The electrochromic rearview mirror as defined in any of claim 10 wherein said electrochromic mirror has a reflectance of at least about 70 percent.

13. The electrochromic rearview mirror as defined in any of claim 10 wherein said electrochromic mirror has a transmittance of at least about 10 percent in at least portions of the visible spectrum.

14. The electrochromic rearview mirror as defined in any of claim 10 wherein said reflective layer is made of a silver alloy including a combination of silver and an element selected from the group consisting of gold, platinum, rhodium, and palladium.

15. The electrochromic rearview mirror as defined in any of claim 10 wherein said reflective layer is made of a silver alloy including about 94 percent silver and about 6 percent gold.

16. The electrochromic rearview mirror as defined in any of claim 10 wherein said reflective layer has a thickness of between about 180 and 500 Å

.

17. The electrochromic rearview mirror as defined in any of claim 10 wherein said transparent conductive coating includes a layer of fluorine-doped tin oxide.

18. The electrochromic rearview mirror as defined in any of claim 10 wherein said transparent conductive coating includes a layer of indium tin oxide.

19. An electrochromic mirror for use in a rearview mirror assembly having an electronic device positioned behind the electrochromic mirror for selectively projecting and/or receiving light therethrough, said electrochromic mirror comprising:

front and rear spaced elements, each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber;

a transparent first electrode including a layer of conductive material carried on a surface of one of said elements;

an electrochromic material contained within said chamber; and

a second electrode overlying said front surface of said rear element in contact with said electrochromic material, said second electrode comprises;

a first layer of a first material having a relatively high refractive index;

a second layer of a second material having a relatively low refractive index disposed on said first layer; and

a third layer of a third material disposed on said second layer, said third material having a relatively high refractive index,

wherein said second electrode includes a region in front of the electronic device that exhibits a transmittance of at least about 5 percent in at least portions of the visible spectrum and wherein said coating of electrically conductive material is disposed on the front surface of said rear element over substantially all of said region in front of the electronic device.

20. The electrochromic mirror as defined in claim 19, wherein the electronic device is a light source.

21. The electrochromic mirror as defined in claim 20, wherein said light source is an indicator light.

22. The electrochromic mirror as defined in claim 20, wherein said light source is a signal light.

23. The electrochromic mirror as defined in claim 20, wherein said light source is a display.

24. The electrochromic mirror as defined in claim 23 and further including an electronic compass electrically coupled to said information display for displaying a vehicle heading.

25. The electrochromic mirror as defined in claim 20, wherein said light source is positioned behind said mirror so as to emit light, when activated, through said mirror, and through said region of said reflective coating that is devoid of reflective material toward a side of the vehicle.

26. The electrochromic mirror as defined in claim 19 and further including a mirror heating element mounted to a rear surface of said rearview mirror in front of said electronic device, said heating element including at least one aperture through which light may be transmitted.

27. The electrochromic mirror as defined in claim 19, wherein said electronic device is a light sensor.