ULTRASOUND TRANSDUCER WITH IMPROVED IMAGING

• US 20080039724A1
• Filed: 08/10/2006
• Published: 02/14/2008
• Est. Priority Date: 08/10/2006
• Status: Abandoned Application

• Current Assignee: Focus Surgery, Inc. (Sonacare Medical, LLC)
• Original Assignee: Focus Surgery, Inc. (Sonacare Medical, LLC)
• Inventors: Sanghvi, Narendra T., Seip, Ralf, Chen, Wo-Hsing
• Application Number:
  US11/463,692
• Publication Number:
  US 20080039724A1
• Time in Patent Office: Days
• US Class Current: 600/439
• CPC Class Codes: A61B 2090/378 using ultrasound
• CPC Class Codes: A61B 8/00 Diagnosis using ultrasonic, sonic or infrasonic waves imaging of objects using sonar G01S15/00
• CPC Class Codes: A61B 8/488 involving Doppler signals
• CPC Class Codes: A61N 7/02 Localised ultrasound hyperthermia hyperthermia in general A61F7/00

Abstract

An acoustic transducer, and in particular to an ultrasound transducer, provides high intensity focused ultrasound (“HIFU”) therapy to tissue and images the tissue.

Claims

1. An ultrasound transducer for providing HIFU therapy and imaging comprising:

a crystal having a generally concave first surface and a generally convex second surface, the second surface of the crystal being formed to include a recessed portion;

a matching layer coupled to the first surface of the crystal, the matching layer having a smooth outer surface;

a therapy electrode coupled to the second surface of the crystal adjacent the recessed portion; and

an imaging electrode located in the recessed portion formed in the second surface of the crystal.

2. The apparatus of claim 1, wherein the matching layer has a thickness optimized for a therapy function of the transducer.

3. The apparatus of claim 1, further comprising a backing material located on the imaging electrode.

4. The apparatus of claim 3, wherein the backing material has a thickness to optimize the imaging electrode for an imaging function of the transducer.

5. The apparatus of claim 3, wherein the backing material has a density to optimize the imaging electrode for an imaging function of the transducer.

6. The apparatus of claim 1, further comprising a controller coupled to the therapy electrode and the imaging electrode, the controller oscillating the crystal at different frequencies for therapy and imaging, respectively, due to a thickness of the matching layer and to a reduced thickness of the crystal in an area defined by the recessed portion.

7. The apparatus of claim 1, further comprising a controller coupled to the therapy electrode and the imaging electrode, the controller driving the therapy electrode and the imaging electrode to oscillate the crystal at a first frequency for a therapy function of the transducer and to oscillate the crystal at a second frequency for an imaging function of the transducer, the second frequency being higher than the first frequency.

8. The apparatus of claim 7, wherein the controller drives both the therapy electrode and the imaging electrode for the therapy function of the transducer and the controller drives the imaging electrode for the imaging function of the transducer.

9. The apparatus of claim 7, wherein the second frequency is less than or equal to twice the first frequency.

10. The apparatus of claim 7, wherein the first frequency is about 3-4 MHz and the second frequency is about 6-8 MHz.

11. The apparatus of claim 1, wherein the crystal has a thickness and recessed portion has a depth of about ⅕

to about ½

of the thickness of the crystal.

12. The apparatus of claim 1, wherein the recessed portion is formed in a central portion of the second surface of the crystal, and wherein the therapy electrode substantially surrounds the recessed portion.

31. The apparatus of claim 5, further comprising means for selectively switching a frequency of oscillating the crystal for the imaging function.

32. The apparatus of claim 31, wherein the means for selectively switching the frequency of oscillating the crystal for the imaging function adjusts a frequency of both a transmit mode and a receive mode of operation during the imaging function.

33. The apparatus of claim 32, wherein the frequency during the transmit mode is lower than the frequency during the receive mode.

34. The apparatus of claim 6, further comprising means for selectively adjusting a therapy frequency and an imaging frequency within a bandwidth of the transducer.

35. The apparatus of claim 10, further comprising a backing material located on the imaging electrode, wherein the matching layer has a thickness optimized for a therapy function of the transducer and the backing material has a thickness optimized for an imaging function of the transducer.

13. A method of improving an image detected by an ultrasound transducer which provides HIFU therapy and imaging, the method comprising the steps of:

providing a crystal having a generally concave first surface and a generally convex second surface;

applying a matching layer to the first surface of the crystal to optimize a therapy function of the transducer, the matching layer having a smooth outer surface;

forming a recessed portion in the second surface of the crystal;

positioning a therapy electrode on the second surface of the crystal adjacent the recessed portion; and

positioning an imaging electrode within the recessed portion of the second surface of the crystal.

14. The method of claim 13, wherein the step of applying a matching layer to the first surface of the crystal to optimize a therapy function of the transducer comprises:

receiving an indication of an acoustic power of the ultrasound transducer across a range of acoustic frequencies including a desired therapy frequency; and

altering a thickness of the matching layer until a maximum of the acoustic power of the ultrasound transducer across the range of acoustic frequencies corresponds to the desired therapy frequency.

15. The method of claim 14, further comprising the step of applying the matching layer to the first surface of the crystal so that the matching layer has an initial thickness greater than a final optimized thickness before the altering step.

16. The method of claim 15, wherein the step of applying a matching layer to the first surface of the crystal to optimize a therapy function of the transducer further comprises the steps of:

(a) lapping a face of the matching layer to reduce the thickness of the matching layer;

(b) receiving an updated indication of the acoustic power of the ultrasound transducer across the range of acoustic frequencies; and

(c) repeating steps (a) and (b) until the maximum of the acoustic power of the ultrasound transducer corresponds to the desired therapy frequency.

17. A method of operating an ultrasound transducer to provide HIFU therapy and imaging, the method comprising the steps of:

providing a single crystal having a first surface and a second surface;

oscillating the single crystal at a first frequency for a therapy function of the transducer; and

oscillating the single crystal at a second frequency for an imaging function of the transducer, the second frequency being higher than the first frequency.

18. The method of claim 17, further comprising the step of providing a matching layer on the first surface of the crystal, the matching layer being optimized for a therapy function of the transducer.

19. The method of claim 17, wherein the step of oscillating the single crystal at a first frequency for a therapy function of the transducer comprises providing a therapy electrode on the second surface of the crystal and driving the therapy electrode to oscillate the crystal at the first frequency, and wherein the step of oscillating the single crystal at the second frequency for an imaging function of the transducer comprises providing an imaging electrode on the second surface of the crystal and driving the imaging electrode to oscillate the crystal at the second frequency.

20. The method of claim 17, wherein the step of oscillating the single crystal at the second frequency for an imaging function of the transducer comprises forming a recessed portion in the second surface of the crystal, positioning an imaging electrode within the recessed portion of the second surface of the crystal, and driving the imaging electrode to oscillate the crystal at the second frequency.

21. The method of claim 20, wherein the step of oscillating the single crystal at a first frequency for a therapy function of the transducer comprises providing a therapy electrode on the second surface of the crystal adjacent the recessed portion and driving the therapy electrode to oscillate the crystal at the first frequency.

22. The method of claim 17, wherein the first surface of the crystal is generally concave and the second surface of the crystal is generally convex.

23. The method of claim 17, wherein a therapy frequency spectrum and an imaging frequency spectrum of the transducer combine to form a wider frequency band for the transducer with an overall higher center operating frequency and larger bandwidth due to the steps of oscillating the single crystal at the first frequency for the therapy function of the transducer and oscillating the single crystal at the second frequency for the imaging function of the transducer.

24. The method of claim 23, further comprising the step of selectively switching a frequency of oscillating the single crystal for the imaging function.

25. The method of claim 24, wherein the step of selectively switching the frequency of oscillating the single crystal for the imaging function occurs during both a transmit mode and a receive mode of operation during the imaging function.

26. The method of claim 25, wherein the frequency during the transmit mode is lower than the frequency during the receive mode.

27. The method of claim 24, wherein the step of selectively switching the frequency of oscillating the single crystal for the imaging function is based on a required depth of penetration into a tissue required for an imaging signal.

28. The method of claim 27, wherein a higher imaging frequency band is selected for a shallow tissue depth than for a deeper tissue depth.

29. The method of claim 23, further comprising the steps of selectively adjusting the first and second frequencies within the bandwidth of the transducer to change the frequencies of the therapy function and the imaging function of the transducer, respectively.

30. The method of claim 23, wherein the higher center operating frequency and larger bandwidth of the transducer permits the transducer to produce larger contrast images that are used for at least one of treatment monitoring, lesion creation visualization, and lesion imaging.