High Thermal Conductivity Mica Paper Tape
First Claim
Patent Images
1. A method for impregnating a composite tape with HTC particles for enhancing a thermal conductivity of said composite tape comprising:
- permeating a fabric layer of said composite tape with HTC particles, wherein said HTC particles comprise a meso-micro mixture;
impregnating an impregnating resin into said composite tape through said fabric layer;
wherein at least 1% of said HTC particles permeated into said fabric layer are carried out of said fabric layer and into a mica layer bound to said fabric layer by said impregnating resin;
wherein said meso-micro mixture comprises meso sized HTC particles and micro sized HTC particles, and wherein the ratio of meso to micro is between 1;
4 and 4;
1 by weight;
whereby said HTC particles carried out of said fabric layer and into said mica layer provide a thermal conductivity effective for allowing reducing a thickness of said composite tape while maintaining a voltage endurance of said composite tape.
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Abstract
The impregnation of a composite tape (56) having a porous matrix with HTC particles provides for permeating a fabric substrate layer (51) of the composite tape with HTC particles and impregnating an impregnating resin into the composite tape (51). The HTC particles in the fabric (51) layer are comprised of a meso-micro mixture, which is between 1:4 to 4:1 meso sized particles to micro sized particles. Other smaller particles may also be included at lesser concentrations. The impregnating resin itself may also contain HTC particles.
144 Citations
23 Claims
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1. A method for impregnating a composite tape with HTC particles for enhancing a thermal conductivity of said composite tape comprising:
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permeating a fabric layer of said composite tape with HTC particles, wherein said HTC particles comprise a meso-micro mixture;
impregnating an impregnating resin into said composite tape through said fabric layer;
wherein at least 1% of said HTC particles permeated into said fabric layer are carried out of said fabric layer and into a mica layer bound to said fabric layer by said impregnating resin;
wherein said meso-micro mixture comprises meso sized HTC particles and micro sized HTC particles, and wherein the ratio of meso to micro is between 1;
4 and 4;
1 by weight;
whereby said HTC particles carried out of said fabric layer and into said mica layer provide a thermal conductivity effective for allowing reducing a thickness of said composite tape while maintaining a voltage endurance of said composite tape. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A method for impregnating a composite tape with HTC particles for enhancing a thermal conductivity of said composite tape comprising:
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dry packing a fabric layer of said composite tape with HTC particles, wherein said HTC particles comprise a meso-micro mixture and at least 1-10% nano particles by weight;
sealing exposed surfaces of said fabric layer with a resin layer; and
impregnating said composite tape with an impregnating resin;
wherein said resin layer is soluble in said impregnating resin;
wherein said impregnating resin flows from said fabric layer into a mica layer bound to said fabric layer;
wherein at least 5% of said HTC particles in said fabric layer are carried by said impregnating resin into said mica layer, and where said nano particles tend to be carried furthest into said mica layer;
wherein said meso-micro mixture comprises meso sized HTC particles and micro sized HTC particles, and wherein the ratio of meso to micro is between 1;
4 and 4;
1 by weight;
whereby said HTC particles carried out of said fabric layer and into said mica layer provide a thermal conductivity effective for allowing reducing a thickness of said composite tape while maintaining a voltage endurance of said composite tape. - View Dependent Claims (14, 15, 16, 17, 18, 19)
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20. A composite tape with HTC particles having enhanced thermal conductivity comprising:
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a fabric layer of said composite tape permeated with HTC particles, wherein said HTC particles comprise a meso-micro mixture;
an resin impregnated into said composite tape;
wherein said meso-micro mixture comprises meso sized HTC particles and micro sized HTC particles, and wherein the ratio of meso to micro is between 1;
4 and 4;
1 by weight;
whereby said meso-micro mixture provides a thermal conductivity effective for allowing reducing a thickness of said composite tape while maintaining a voltage endurance of said composite tape. - View Dependent Claims (21, 22, 23)
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Specification