Plug and cap for a Universal-Serial-Bus (USB) device

• US 20080064271A1
• Filed: 09/17/2007
• Published: 03/13/2008
• Est. Priority Date: 10/24/2005
• Status: Active Grant

• Current Assignee: Super Talent Electronics, Inc.
• Original Assignee: Super Talent Electronics, Inc.
• Inventors: Nguyen, David, Ni, Jim, Ma, Abraham, Hiew, Siew
• Granted Patent: US 7,547,218 B2
• Time in Patent Office: Days
• US Class Current: 439/892
• CPC Class Codes: H01R 13/6395 for wall or panel outlets
• CPC Class Codes: H01R 24/62 Sliding engagements with one side only, e.g. modular jack coupling devices
• CPC Class Codes: Y10T 29/49838 by stringing

Abstract

Embodiments of a plug and cap of a Universal-Serial-Bus (USB) device have been presented. In one embodiment, a USB device includes a main body, a piece of string, and a cap. The main body has a printed circuit board assembly (PCBA) and a casing, wherein the PCBA is partially housed in the casing, and the PCBA further includes a USB connector protruding out of the casing at a first end of the casing. The piece of string is coupled to the main body and the cap. The cap is detachably coupled to the first end of the casing of the main body to cover the USB connector, wherein the cap remains indirectly coupled to the casing via the piece of string when the cap is detached from the first end of the casing to expose the USB connector.

Claims

1. A Universal-Serial-Bus (USB) device comprising:

a main body including a printed circuit board assembly (PCBA) and a casing, wherein the PCBA is partially housed in the casing, and the PCBA further includes a USB connector protruding out of the casing at a first end of the casing;

a piece of string coupled to the main body; and

a cap coupled to the piece of string and further detachably coupled to the first end of the casing of the main body to cover the USB connector, wherein the cap remains indirectly coupled to the casing via the piece of string when the cap is detached from the first end of the casing to expose the USB connector.

2. The USB device of claim 1, wherein the piece of string comprises an elastic string loop, and the USB device further comprises:

an anchoring structure coupled to the cap, the anchoring structure having a first prong, a second prong, a third prong between the first and the second prongs, a pole at an end of the third prong, wherein the pole is substantially perpendicular to the third prong, and the pole includes a protruded flat top to serve as a hook for the elastic string loop.

3. The USB device of claim 2, wherein the first prong defines a first recess on a first side of the first prong and the second prong defines a second recess on a second side of the second prong, wherein the cap has an inner wall defining a first cavity to receive the anchoring structure and defining a plurality of notches to mate with the first recess and the second recess.

4. The USB device of claim 3, wherein the anchoring structure further comprises a pulling tab for disengaging the anchoring structure from the cap.

5. The USB device of claim 3, wherein the inner wall of the cap further defines a second cavity to house the USB connector when the cap is detachably coupled to the first end of the casing.

6. The USB device of claim 3, further comprising a connector plug including:

a rim coupled to the first end of the casing;

a pole at the rim to anchor the elastic string loop; and

a second plurality of notches on the rim to securely couple to a plurality of recesses defined by an inner wall of the casing near the first end of the casing.

7. The USB device of claim 6, wherein the PCBA further comprises a rectangular frame substrate having a third plurality of notches, and the connector plug further comprises a rectangular chamber to house the rectangular frame substrate of the PCBA, the rectangular chamber comprising a left side wall, a right side wall, a top surface, and a bottom surface, each of the left side wall and the right side wall defining two or more recesses to allow the third plurality of notches of the rectangular frame substrate to snap on when the rectangular frame substrate is inserted into the rectangular chamber.

8. The USB device of claim 1, wherein a side wall of the cap defines a hole through which the piece of string is threaded such that a first end of the piece of string is coupled to the casing and a second end of the piece of string is coupled to an object of a size larger than the hole, said object acting as a stopper to prevent the piece of string to slip back through the hole.

9. The USB device of claim 1, wherein the casing comprises a cylindrical casing and the USB connector includes one of a regular USB connector having a standard USB thickness and a slim USB connector having a thickness less than the standard USB thickness.

10. The USB device of claim 1, wherein the casing comprises:

a single molding body piece defining an opening for the PCBA to insert through, wherein the single molding body piece further comprises a bottom and four inner side walls defining a main compartment, wherein each of the four inner side walls defines at least one recess;

a cover piece to cover a top of the main compartment, the cover piece comprising four side walls, each of the four side walls having at least one notch to snap with the at least one recess on each of the four inner side walls of the single molding body piece;

a raised protective frame at the opening of the single molding body piece to house the USB connector of the PCBA, said raised protective frame comprising a left side and a right side, each of the left side and the right side having a notch; and

a metal connector having a left side, a right side, a top surface, and a bottom surface to define a rectangular chamber for housing the raised protective frame and the USB connector of the PCBA, each of the left side and the right side defining a hole to allow the notch on each of the left side and the right side of the raised protective frame to snap on, each of the left side and the right side comprising at least one pair of finger hooks to anchor onto the single molding body piece near the opening.

11. The USB device of claim 10, wherein the single molding body piece further comprises a left outer side wall and a right outer side wall, each of the left outer side wall and the right outer side wall having a series of vertical ribs.

12. The USB device of claim 11, wherein each of the left outer side wall and the right outer side wall defines a hole.

13. A Universal-Serial-Bus (USB) device comprising:

a substantially cylindrical cap having a closed end and an open end, said open end opposing the closed end, and the closed end having a first diameter; and

a main body comprising a substantially cylindrical casing having a first end and a second end, and a printed circuit board assembly (PCBA) having a USB connector, wherein the casing partially houses the PCBA such that the USB connector protrudes out of the first end of the casing, wherein the second end of the casing defines a cylindrical depression having a second diameter substantially the same as the first diameter to allow the second end of the casing to mate with the closed end of the cap.

14. The USB device of claim 13, further comprising a connector plug having a rim coupled to the first end of the casing.

15. The USB device of claim 14, wherein the connector plug further comprises a plurality of notches on the rim of the connector plug to snap onto a plurality of recesses defined by an inner wall of the casing near the first end of the casing.

16. A method to assemble a Universal Serial Bus (USB) device, the method comprising:

Attaching a piece of string to a connector plug;

securing the connector plug to a first end of a casing of a main body of the USB device;

looping the piece of string over an anchoring structure;

detachably coupling a cap to the first end of the main body of the USB device and the anchoring structure such that the anchoring structure remains inside of the cap when the cap is detached from the first end of the main body to expose the connector plug.

17. The method of claim 16, further comprising:

inserting a printed circuit board assembly (PCBA) of the USB device through a slot opening defined by the connector plug to form a PCBA-connector plug sub-assembly, wherein securing the connector plug to the first end of the casing comprises

inserting the PCBA-connector plug sub-assembly into the casing of the main body of the USB device such that the connector plug and the piece of string protrude out of the casing; and

snapping on a connector metal case to the connector plug.

18. The method of claim 17, wherein said anchoring structure includes a protruding end tab at a first end of the anchoring structure and a hook at a second end of the anchoring structure, wherein the piece of string is looped over the hook of the anchoring structure.

19. The method of claim 18, further comprising:

inserting the protruding end tab of the anchoring structure into a slot defined on a plate of the connector plug.

20. The method of claim 19, wherein detachably coupling a cap to the first end of the main body comprises:

sliding the cap of the USB device over the anchoring structure and the connector plug such that a recess defined on each of a left side and a right side of the anchoring structure snaps on and mate with a notch on an inner side wall of the cap.