STEERABLE RASP/TRIAL INSERTER

• US 20080065082A1
• Filed: 09/07/2007
• Published: 03/13/2008
• Est. Priority Date: 09/08/2006
• Status: Abandoned Application

• Current Assignee: Theken Spine LLC (Orthofix Medical Inc.)
• Original Assignee: Theken Spine LLC (Orthofix Medical Inc.)
• Inventors: Dye, Justin, Chang, Narissa
• Application Number:
  US11/852,183
• Publication Number:
  US 20080065082A1
• Time in Patent Office: Days
• US Class Current: 606/85
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/320028 with reciprocating movements
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2250/0006 for adjusting angular orientation

Abstract

Instruments and methods are provided for inserting a rasp into an intervertebral space of a spine and using the rasp to decorticate the adjacent vertebra. More particularly, one embodiment provides an instrument that actively changes the angle of the rasp relative to the instrument. The delivery instrument may use a gear portion to articulate the rasp. A second gear on the rasp may mate with a corresponding gear on the instrument. As the instrument gear rotates relative to the instrument, the instrument gear drives the rasp gear, thereby rotating the rasp to decorticate the vertebra. Trial inserts and methods are also provided to determine an appropriate size of a rasp for decortication.

Claims

1. A surgical instrument for traumatizing a pair of vertebral endplates, the surgical instrument comprising:

an elongated member having a length, a width, a proximal end portion and a distal end portion,

a guide member positioned adjacent to the elongated member, wherein the guide member has a length, a width, distal end portion and a proximal end portion;

a removable insert pivotably coupled to the distal end portion of the guide member, the removable insert having height between a top surface and an opposite bottom surface, a distal end portion and an arcuate proximal end portion positioned between the top surface and the opposite bottom surface, wherein the arcuate proximal end portion includes a plurality of gear teeth;

at least one drive member pivotably coupled to the distal end portion of the elongated member, wherein the at least one drive member has a first partially circular surface with a plurality of projections that slippingly engage the plurality of gear teeth of the removable insert;

an actuating mechanism coupled to the proximal end portions of the elongated member and the guide member configured to move the elongated member relative to the guide member; and

a handle coupled to the actuator mechanism and threadingly coupled to the guide member or the elongated member, the handle having an impaction surface.

2. The instrument of claim 1 wherein the top surface of the removable insert is generally smooth.

3. The instrument of claim 1 wherein the top surface of the removable insert has a plurality of teeth.

4. The instrument of claim 1, wherein the height is in a range between 4 mm and 20 mm.

5. The instrument of claim 1 further comprising a locking member coupled to the handle, and coupled to the elongated member or the guide member.

6. A surgical instrument for spine surgery, comprising:

an elongated member having a length, a width, a proximal end portion and a distal end portion,

a guide member slidingly positioned adjacent to the elongated member, wherein the guide member has a length, a width, distal end portion and a proximal end portion;

a removable insert pivotably coupled to the distal end portion of the guide member, the removable insert having a top surface, an opposite bottom surface, a distal end portion and an arcuate proximal end portion positioned between the top surface and bottom surface, wherein the arcuate proximal end portion includes a plurality of pins extending between the top surface and the opposite bottom surface;

a pawl member that extends along a curved longitudinal axis and is integral to the distal end portion of the elongated member, wherein the pawl member slippingly engages the plurality of pins of the removable insert;

an actuating mechanism coupled to the proximal end portions of the elongated member and the guide member configured to move the elongated member relative to the guide member; and

a handle coupled to the actuator mechanism and having an impaction surface with a width that is greater than the width of the elongated member or the width of the guide member.

7. The instrument of claim 6 wherein the top surface of the removable insert is generally smooth.

8. The instrument of claim 6 wherein the top surface of the removable insert has a plurality of teeth.

9. A surgical instrument for spine distraction, comprising:

an elongated member having a length, a width, a proximal end portion and a distal end portion,

a guide member positioned adjacent to the elongated member, wherein the guide member has a length, a width, distal end portion and a proximal end portion;

an insert pivotably coupled to the distal end portion of the guide member, the insert having a top surface, an opposite bottom surface, a distal end portion and an arcuate proximal end portion positioned between the top surface and the opposite bottom surface, wherein the arcuate proximal end portion includes a plurality of engagement members;

at least one drive member coupled to the distal end portion of the elongated member, wherein the at least one drive member has a first surface that slippingly engages the plurality of engagement members of the a removable insert; and

an actuating mechanism coupled to the proximal end portions of the elongated member and the guide member configured to move the elongated member relative to the guide member.

10. The instrument of claim 9 wherein the engagement members are a plurality of pins extending between the top surface and the opposite bottom surface.

11. The instrument of claim 9 further comprising a plurality of projections located on the first surface of the elongated member.

12. The instrument of claim 9 wherein the first surface of the elongated member extends along curved longitudinal axis.

13. The instrument of claim 9 further comprising a plurality of projections located on the first surface of the elongated member.

14. The instrument of claim 9 further comprising a handle coupled to the actuator mechanism.

15. A surgical instrument for spine surgery, comprising:

an elongated member having a length, a width, a proximal end portion and a distal end portion,

a guide member slidingly positioned adjacent to the elongated member, wherein the guide member has a length, a width, distal end portion and a proximal end portion;

an insert pivotably coupled to the distal end portion of the guide member, the insert having height between a top surface and an opposite bottom, a distal end portion and an arcuate proximal end portion positioned between the top surface and the opposite bottom surface, wherein the arcuate proximal end portion includes a plurality of engagement members;

at least one drive member coupled to the distal end portion of the elongated member, wherein the drive member has a first generally arcuate surface that slippingly engages the plurality of engagement members of the insert; and

an actuating mechanism coupled to the proximal end portions of the elongated member and the guide member configured to move the guide member relative to the elongated member.

16. The instrument of claim 15 wherein the engagement members are a plurality of gear teeth.

17. The instrument of claim 15 wherein the engagement members are a plurality of pins extending between the top surface and the opposite bottom surface.

18. The instrument of claim 15 further comprising a plurality of projections located on the first surface of the drive member.

19. The instrument of claim 15 further comprising a handle coupled to the actuator mechanism.

20. A surgical kit for spine surgery, comprising:

an insertion instrument, the instrument comprising;

a guide member having a proximal end portion and a distal end portion;

an elongated member slidingly positioned adjacent to the guide member, the elongated member having a means for pivoting the insert member from a first position to a second position;

an actuating means for translating the elongated member relative to the guide member,

a means for locking the first position and the second position of the insert; and

a handle means coupled to the actuating means having a means for absorbing and transferring an impaction force to the insert member,

a plurality of insert members, each having a means for removably attaching to the distal end portion of the guide member, wherein each insert has a top surface and a bottom surface, and a different height between the top surface and the bottom surface.

21. The surgical kit of claim 20 wherein the top surface and the bottom surface of the insert members have a means for traumatizing bone.

22. A method of traumatizing a pair of adjacent vertebral endplates comprising:

providing a surgical instrument having a pivoting distal insert, a proximal handle portion and a body portion positioned between the distal insert and the proximal handle portion, the distal insert having a first angular position relative to the body and the distal insert having a textured top and bottom surfaces;

placing a leading end of the distal insert in a first position between two adjacent vertebral endplates;

moving the distal insert to a second position between the adjacent vertebral endplates by impacting the proximal end portion of the surgical instrument;

pivoting the distal insert to a second angular position relative to the body by rotating the handle about the body;

locking the second angular position of the distal insert; and

moving the distal insert to a third position between the adjacent vertebral endplates by impacting the proximal end portion of the surgical instrument.

23. The method of claim 22 further comprising the steps of:

removing the distal insert from between the adjacent vertebral endplates;

detaching the distal insert from the surgical instrument; and

replacing the distal insert with a second distal insert chosen from a kit having a plurality of distal inserts.

24. The method of claim 22 further comprising the steps of:

placing a leading end of the second distal insert in a first position between two adjacent vertebral endplates;

moving the second distal insert to a second position between the adjacent vertebral endplates by impacting the proximal end portion of the surgical instrument;

pivoting the second distal insert to a second angular position relative to the body by rotating the handle about the body;

locking the second angular position of the second distal insert; and

moving the second distal insert to a third position between the adjacent vertebral endplates by impacting the proximal end portion of the surgical instrument.