SURGICAL INSTRUMENT, KIT AND METHOD FOR CREATING MATTRESS-TYPE STITCHES

• US 20080065120A1
• Filed: 10/30/2006
• Published: 03/13/2008
• Est. Priority Date: 10/31/2005
• Status: Abandoned Application

• Current Assignee: Andrew M. Jacobs, Anthony D. Zannis, Eric D. Nygaard, Greg M. Penland, Jerry L. Flax, Keith M. Mcgrath, Tyler J. Haskins
• Original Assignee: Andrew M. Jacobs, Anthony D. Zannis, Eric D. Nygaard, Greg M. Penland, Jerry L. Flax, Keith M. Mcgrath, Tyler J. Haskins
• Inventors: Haskins, Tyler J., Flax, Jerry L., Penland, Greg M., Nygaard, Eric D., Jacobs, Andrew M., McGrath, Keith M., Zannis, Anthony D.
• Application Number:
  US11/554,420
• Publication Number:
  US 20080065120A1
• Time in Patent Office: Days
• US Class Current: 606/144
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0466 Suture bridges
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0419 H-fasteners
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/06052 Needle-suture combinations in which a suture is extending inside a hollow tubular needle, e.g. over the entire length of the needle hollow suture needles A61B2017/061

Abstract

A surgical kit includes an applicator instrument and a needle assembly. The needle assembly provides two spaced pathways and carries a surgical fastener. One anchor of the surgical fastener is carried by one of the pathways and another anchor of the fastener is carried by the other pathway. A filament connects the two anchors of the fasteners and extends between the pathways. The applicator allows for simultaneous insertion of both anchors of the fastener at spaced locations with the filament extending from both anchors in the tissue and over the surface of the tissue or of a therapeutic implant fixated to the tissue. The needle assemblies may be removed from the applicator. The kit may include several needle assemblies that may be attached to the applicator in series to create a plurality of mattress-type stitches.

Claims

1. A surgical instrument for creating a mattress-type suture stitch comprising:

a handle assembly;

a first pathway;

a second pathway spaced from the first pathway;

a surgical fastener having a first anchor portion carried by the first pathway, a second anchor portion carried by the second pathway, and a filament extending between the first and second anchor portions; and

means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways.

2. The surgical instrument of claim 1 wherein:

the first pathway comprises a first elongated hollow needle having a pointed distal end portion, a slotted portion open to the distal end and a proximal portion nearest to the handle assembly; and

the second pathway comprises a second elongated hollow needle having a pointed distal end portion, a slotted portion open to the distal end and a proximal portion nearest to the handle assembly.

3. The surgical instrument of claim 2 wherein the means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways comprises:

a first push rod having a distal end portion adapted for lengthwise movement in the first needle; and

a second push rod having a distal end portion adapted for lengthwise movement in the second needle.

4. The surgical instrument of claim 3 wherein the means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways comprises:

a first slide block mounted in the handle assembly and connected to the first push rod;

a second slide block connected to the second push rod;

a second handle assembly;

wherein the second slide block is mounted in the second handle assembly;

a pivot member mounted in the first handle assembly and having one end in contact with the first slide block and an opposite end;

a trigger mounted on the first handle assembly and in contact with the opposite end of the pivot member;

a second pivot member mounted in the second handle assembly and having one end in contact with the second slide block and an opposite end; and

a second trigger mounted on the second handle assembly and in contact with the opposite end of the second pivot member.

5. The surgical instrument of claim 4 further comprising a bracket holding the first handle assembly and second assembly together in a side-by-side relationship.

6. The surgical instrument of claim 5 further including a first elongate tube and a second elongate tube, the first elongate tube having a first end fixed to the first housing assembly and a second end spaced from the first housing assembly, the second elongate tube having a first end fixed to the second housing assembly and a second end spaced from the second housing assembly, wherein the first push rod extends through the first elongate tube to the first needle and the second push rod extends through the second elongate tube to the second needle member.

7. The surgical instrument of claim 6 wherein the first needle is removably connected to the second end of the first elongate tube and the second needle is removable connected to the second end of the second elongate tube.

8. The surgical instrument of claim 7 further comprising:

a first elongate sleeve extending from the first handle assembly over the first elongate tube and being movable between a retracted position and an extended position, and wherein in the extended position the first elongate sleeve extends over the junction of the first needle and the first elongate tube; and

a second elongate sleeve extending from the second handle assembly over the second elongate tube and being movable between a retracted position and an extended position, and wherein in the extended position the second elongate sleeve extends over the junction of the second needle and the second elongate tube.

9. The surgical instrument of claim 8 wherein the filament of the surgical fastener has a fixed length.

10. The surgical instrument of claim 3 wherein the means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways comprises:

an elongate tube fixed at one end to the handle assembly and having a second end;

a pair of push rods carried within the elongate tube; and

a slide block mounted within the handle assembly and connected to both push rods.

11. The surgical instrument of claim 10 wherein the means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways comprises:

a pivot member mounted in the handle assembly and having one end in contact with the slide block and an opposite end;

a trigger mounted on the handle assembly and in contact with the opposite end of the pivot member;

the trigger being operable to move the pivot member to cause the slide block to move in a distal direction to thereby extend both push rods simultaneously.

12. The surgical instrument of claim 11 wherein the first and second needle are removably connected to the second end of the elongate tube.

13. The surgical instrument of claim 12 further comprising a hollow tube connected to the first and second needle, and wherein the hollow tube is removable connected to the second end of the elongate tube.

14. The surgical instrument of claim 13 wherein the filament of the surgical fastener has a fixed length.

15. The surgical instrument of claim 3 wherein the means for simultaneously moving both anchors of the surgical fastener out of the first and second pathways comprises:

a first elongate tube fixed at one end to the handle assembly and having a second end;

a second elongate tube fixed at one end to the handle assembly and having a second end;

a first push rod carried within the first elongate tube;

a second push rod carried within the second elongate tube; and

a slide block mounted within the handle assembly and connected to both the first and second push rods.

16. The surgical instrument of claim 15 wherein the first needle is removably connected to the second end of the first elongate tube and the second needle is removable connected to the second end of the second elongate tube.

17. The surgical instrument of claim 16 further comprising a sleeve extending over both the first and second elongate tubes, the sleeve being movable between a retracted position and an extended position, and wherein in the extended position the sleeve covers the junction of the first needle and the first elongate tube and the junction of the second needle and the second elongate tube.

18. The surgical instrument of claim 17 wherein the filament of the surgical fastener has a fixed length.

19. A surgical kit for creating mattress-type stitches in a patient, the kit comprising:

a surgical applicator instrument; and

a plurality of needle assemblies, each needle assembly including a first needle, a second needle and a surgical fastener having a first anchor carried by the first needle, a second anchor carried by the second needle, and a filament extending between the first anchor and the second anchor, each needle having a pointed distal end, the needle assembly including a proximal end;

wherein each needle assembly and the surgical applicator instrument include structures for removably mounting the proximal end of the needle assembly to the surgical applicator instrument.

20. The surgical kit of claim 19 wherein the first needle of each needle assembly has a proximal end with structures for removably mounting the first needle to the surgical applicator instrument and wherein the second needle of each needle assembly has a proximal end with structures for removably mounting the second needle to the surgical applicator instrument.

21. The surgical kit of claim 19 wherein the first and second needle share a common proximal end.

22. The surgical kit of claim 19 wherein the filament of each needle assembly has a fixed length.

23. A surgical kit comprising a plurality of pre-packaged needle assemblies, each needle assembly comprising a first needle, a second needle and a surgical fastener, wherein:

the first needle includes a pointed distal end portion and a slotted portion;

the second needle includes a pointed distal end portion and a slotted portion;

the surgical fastener includes a first anchor carried within the slotted portion of the first needle, a second anchor carried within the slotted portion of the second needle, and a filament extending between the first anchor and the second anchor.

24. The surgical kit of claim 23 wherein each needle has a proximal end.

25. The surgical kit of claim 23 wherein the first needle and the second needle are joined at their proximal ends.

26. The surgical kit of claim 23 wherein the filament of each surgical fastener has a fixed length.

27. A method of creating a mattress-type stitch comprising:

providing a surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors;

simultaneously inserting the first anchor and the second anchor into tissue at a surgical site, wherein the first anchor and second anchor are simultaneously inserted at spaced locations and at least a portion of the filament extends over the outer surface of the tissue.

28. The method of claim 27 wherein:

the mattress-type stitch is created to fixate a therapeutic soft tissue implant to underlying tissue; and

the step of simultaneously inserting the first anchor and the second anchor into tissue at a surgical site includes inserting the first anchor and second anchor through the therapeutic soft tissue implant at spaced locations, and wherein at least a portion of the filament extends over the outer surface of the therapeutic soft tissue implant.

29. A method of creating a mattress-type stitch comprising:

providing a surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors;

inserting the first anchor into tissue at a surgical site;

inserting the second anchor into the tissue at a site spaced from the insertion of the first anchor;

wherein at least a portion of the filament extends over the outer surface of the tissue.

30. The method of claim 29 wherein:

the mattress-type stitch is created to fixate a therapeutic soft tissue implant to underlying tissue;

the step of inserting the first anchor includes inserting the first anchor through the therapeutic soft tissue implant;

the step of inserting the second anchor includes inserting the second anchor through the therapeutic soft tissue implant; and

wherein at least a portion of the filament extends over the outer surface of the therapeutic soft tissue implant.

31. A method of fixating a therapeutic soft tissue implant to native tissue with mattress-type stitches comprising:

providing a first surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors;

simultaneously inserting the first anchor and the second anchor of the first surgical fastener through the implant and into the native tissue, wherein the first anchor and second anchors are simultaneously inserted at spaced locations and at least a portion of the filament extends over the outer surface of the implant;

providing a second surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors; and

simultaneously inserting the first anchor and the second anchor of the second surgical fastener through the implant and into the native tissue, wherein the first anchor and second anchors are simultaneously inserted at spaced locations and at least a portion of the filament extends over the outer surface of the implant;

wherein the first surgical fastener and second surgical fastener are spaced from each other.

32. A method of fixating a therapeutic soft tissue implant to native tissue with mattress-type stitches comprising:

providing a first surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors;

providing a second surgical fastener having a first anchor, a second anchor and a filament extending between the first and second anchors;

inserting the first anchor of the first surgical fastener through the therapeutic soft tissue implant and into the native tissue;

inserting the second anchor of the first surgical fastener through the therapeutic soft tissue implant and into the native tissue at a site spaced from the insertion of the first anchor;

wherein at least a portion of the filament of the first surgical fastener extends over the outer surface of the therapeutic soft tissue implant;

inserting the first anchor of the second surgical fastener through the therapeutic soft tissue implant and into the native tissue; and

inserting the second anchor of the second surgical fastener through the therapeutic soft tissue implant and into the native tissue at a site spaced from the insertion of the first anchor and spaced from the first surgical fastener;

wherein at least a portion of the filament of the second surgical fastener extends over the outer surface of the therapeutic soft tissue implant.