Depressurization Type Drying Machine and Method for Drying Lumber Using the Same

• US 20080066340A1
• Filed: 08/29/2005
• Published: 03/20/2008
• Est. Priority Date: 08/31/2004
• Status: Abandoned Application

• Current Assignee: Kakuno Seisakusho Company Limited
• Original Assignee: Kakuno Seisakusho Company Limited
• Inventors: Kakuno, Toshimitsu
• Application Number:
  US11/661,536
• Publication Number:
  US 20080066340A1
• Time in Patent Office: Days
• US Class Current: 34/489
• CPC Class Codes: F26B 21/06 Controlling, e.g. regulating, parameters of gas supply F26B21/14 takes precedence; control in general G05
• CPC Class Codes: F26B 2210/16 Wood, e.g. lumber, timber
• CPC Class Codes: F26B 5/04 by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum F26B11/049 and F26B17/128 take precedence
• CPC Class Codes: F26B 7/00 Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00 F26B1/005, F26B5/04, F26B23/026 take precedence

Abstract

The present invention provides a depressurization type drying machine that is capable of repeatedly reducing the pressure, heating and humidifying during drying, uniformly drying a material to be dried, in a short time by applying vibrations to the material to be dried when reducing the pressure, and reducing consumption power without damaging the material to be dried, is excellent in reliability, productivity and energy-saving properties, brings about almost no flaws such as warping, internal cracking, breaking, shrinkage, bending, and surface cracking, especially when drying lumber, is also capable of leaving gloss on the surface of lumber after drying and scent without any discoloring, has high commercial value since the humidity in a building may be permanently controlled in response to the environment after being constructed, and is capable of extracting moisture contained in a material to be dried such as lumber without any waste and effectively utilizing the same as by-products. At least the ceiling portion and sidewall portions are formed roughly like a circular arc swelled outwardly, and reinforcement ribs are provided, which are disposed along the outer circumference of the inner wall parallel to and/or in orthogonal to the lengthwise direction of the drying chamber between the respective outer walls and inner walls of the ceiling portion, the sidewall portions and the floor portion.

Claims

1. A depressurization type drying machine including:

a drying chamber in which a ceiling portion, sidewall portions, and a floor portion are formed to be a dual-structure composed of an outer wall and an inner wall;

a heat insulation layer formed between the outer wall and the inner wall; and

a sealing type door disposed at the front sidewall portion of the drying chamber, and in which the interior of the drying chamber is depressurized, and a material to be dried in the drying chamber is dehumidified and dried at a low temperature;

wherein at least the ceiling portion and sidewall portions are formed roughly like a circular arc swelled outwardly, and includes;

reinforcement ribs disposed along the outer circumference of the inner wall parallel to and/or in orthogonal to the lengthwise direction of the drying chamber between the respective outer walls and inner walls of the ceiling portion, the sidewall portions and the floor portion;

a dehumidifier disposed at the rear wall side of the drying chamber;

an outdoor compressor interconnected with the dehumidifier;

an outdoor vacuum pump interconnected with the drying chamber for depressurizing the interior thereof;

a rectification plate disposed apart from the inner wall on the ceiling portion for forming a ceiling air path;

a plurality of air pores drilled in the rectification plate; and

a heater disposed on the ceiling portion of the drying chamber;

wherein the rectification plate is spaced from the inner wall at both sides in the widthwise direction and is opened, the ceiling air path communicates with an air feeding duct of the dehumidifier at the rear wall of the drying chamber, and the air circulating unit disposed on the ceiling portion of the drying chamber includes a blower disposed at the rear wall side of the drying chamber;

an air pipe connected to the blower and disposed in parallel to the lengthwise direction of the drying chamber at both sides of the ceiling portion; and

a plurality of air jetting pores drilled in the air pipe.

2. The depressurization type drying machine according to claim 1, comprising:

a temperature sensor for measuring the temperature in the drying chamber;

a humidity sensor for measuring the humidity in the drying chamber; and

a pressure sensor for measuring the depressurization degree in the drying chamber.

3. The depressurization type drying machine according to claims 1 or claim 2, including a spraying unit disposed at the front sidewall portion side of the drying chamber.

4. The depressurization type drying machine according to any one of claims 1 through 3, further including:

a carriage disposed so as to be carried in and out of the interior of the drying chamber, on which the materials to be dried are loaded; and

a vibration generating unit disposed on the carriage for giving vibrations to the materials to be dried.

5. A method for drying lumber using a depressurization type drying machine, comprising the steps of:

heating the interior of the drying chamber of a depressurization type drying machine according to any one of claims 1 through 4 to a temperature set in a range from 40°

C. through 60°

C. by the heater;

depressurizing the interior of the drying chamber to −

80 kPa through −

97 kPa by the outdoor vacuum pump; and

dehumidifying the interior of the drying chamber at a temperature set in a range from 20°

C. through 40°

C. by the dehumidifier.

6. The method for drying lumber using a depressurization type drying machine according to claim 5, wherein lumber loaded on the carriage is given vibrations by means of the vibration generating unit according to claim 4 during the depressurization step.

7. A method for drying lumber using a depressurization type drying machine according to claim 5 or 6, wherein, as a post-step of the depressurizing step, a heating and humidifying step for humidifying to a humidity of 80% through 95% is carried out by means of the spraying unit according to claim 3 while heating the interior of the drying chamber to a temperature set in a range from 40°

C. through 60°

C. by the heater.

8. The method for drying lumber using a depressurization type drying machine according to claim 7, wherein the depressurizing step and the heating and humidifying step are repeatedly carried out.

9. (canceled)

10. (canceled)