Portable clean air cart

• US 20080076343A1
• Filed: 09/17/2007
• Published: 03/27/2008
• Est. Priority Date: 09/15/2006
• Status: Abandoned Application

• Current Assignee: Vectech Pharmaceutical Consultants, Inc.
• Original Assignee: Vectech Pharmaceutical Consultants, Inc.
• Inventors: Pyers, Seth
• Application Number:
  US11/901,431
• Publication Number:
  US 20080076343A1
• Time in Patent Office: Days
• US Class Current: 454/141
• CPC Class Codes: F24F 2221/12 transportable
• CPC Class Codes: F24F 3/163 Clean air work stations, i.e. selected areas within a space which filtered air is passed
• CPC Class Codes: H01L 21/67017 Apparatus for fluid treatment H01L21/67126, H01L21/6715 take precedence
• CPC Class Codes: H01L 21/67724 by means of a cart or a vehicule

Abstract

A self-contained transport cart provides a clean air environment to an interior compartment thereof for sensitive products being moved from one clean air environment to another clean air environment while passing through a lesser clean air environment. An air managing system and air filtration system therefor continuously circulates air within the cart and removes particulates from air drawn forced into the interior compartment to ensure that that the compartment air is both clean and not stagnant.

Claims

1. A portable clean air cart having an interior to house and transport at least one work piece in an environment segregated from the environment external to the cart interior, the portable clean air cart comprising:

a housing that defines an accessible substantially airtight storage compartment for storing sensitive items being moved from one clean air environment to another clean air environment while passing through a lesser clean air environment, and

an air managing and air filtration system for continuously circulating air within and through the storage compartment and removing particulates from air circulated into the storage compartment to ensure that the chamber is clean and not stagnant.

2. The portable clean air cart according to claim 1, wherein

said housing includes an interior chamber, said interior chamber being subdivided to include said storage compartment,

said storage compartment includes an air inlet and outlet, respectively, for passing air into and out of said compartment, a first region for receiving and presenting circulated air to said air inlet, a second region for receiving air expelled from said air outlet, and a third region for passing air from said second region to said first region, and

said air managing and air filtration system includes a fan and an air filter, said fan for circulating air inside the interior chamber of the housing and presenting air to achieve uniform air flow at the desired velocity pressure to said air filter, and said air filter being juxtaposed with said air inlet for removing contaminants from air received from the fan and prior to being circulated into said compartment.

3. The portable clean air cart according to claim 2, wherein the air managing system preferably includes air control means for providing a generally uniform airflow between the inlet and outlet of the storage compartment, and the fan operates to provide a positive pressure in said compartment, wherein to obviate stagnant air and expel contaminated air from the compartment.

4. The portable clean air cart according to claim 3, wherein the fan operates to force air outwardly of the storage compartment.

5. The portable clean air cart according to claim 4, wherein said housing include an access door for permitting user access to said storage compartment, said access door movable between an open and a closed air tight sealed relation with the storage compartment, wherein should the access door be left ajar, the fan will force air outwardly of the compartment and inhibit contaminated air from entering the compartment.

6. The portable clean air cart according to claim 3, wherein the air control means comprises the inlet and outlet, respectively, being formed in part, by a plate having an array of air flow openings provided therein, the array of air flow openings in the inlet plate being aligned with the air flow openings in the outlet plate.

7. The portable clean air cart according to claim 3, wherein the storage compartment is subdivided into upper and lower storage areas, and the air control means comprises the inlet and the outlet, respectively, being formed, in part, by an upper and a lower plate, each plate having an array of air flow openings provided therein with the array of openings in the upper plates and the lower plates, respectively, being aligned with one another.

8. The portable clean air cart according to claim 2, wherein the storage compartment is subdivided and includes an upper, a center, and lower storage area, and the inlet and outlet to each storage area comprises a plate provided with an array of air flow openings with the openings in the plates being chosen to provide uniform flow across the three storage areas.

9. The portable clean air cart according to claim 8, wherein the airflow openings in the inlet and outlet plates, respectively, of the upper storage area are in the form of a triangular array, each array having its apex in a top corner of the plate, and of the center storage area are in the form of a rectangular or square grid, at the center of the plate, and of the lower storage area are in the form of a triangular array, each array having its apex in a bottom corner of the plate.

10. The portable clean air cart according to claim 7, wherein the number and configuration of the air flow openings is dictated by a desired air flow velocity and manner that the air flow in each storage are is substantially the same and laminar.

11. The portable clean air cart according to claim 8, wherein the storage areas of the storage compartment are accessible by one or more openable doors, wherein the positive pressure in the storage compartment by the fan continuously operates to expel filtered air from the storage compartment and inhibit contaminated air from entering into the compartment.

12. The portable clean air cart according to claim 2, wherein the air managing system further comprises an air diffuser at the outlet to the fan.

13. The portable clean air cart according to claim 2, wherein the cart is self-contained and carries means for connecting the fan to a source of electrical power,

14. The portable clean air cart according to claim 13, wherein the source of electrical power carried by the cart is a DC source of electricity.

15. The portable clean air cart according to claim 13, wherein the source of electrical power includes a DC battery, an inverter, and appropriate cabling for connecting the fan to the battery or to an external source of AC electricity.

16. The portable clean air cart according to claim 15, wherein the battery and inverter are mounted atop a slide out tray for sliding movement into and from the housing, and the housing includes a removable access panel to permit access to the battery and the inverter.

17. The portable clean air cart according to claim 2, wherein the cart is provided with means for detecting pressure drop, wherein to determine if the filter is remaining effective or needs to be changed.

18. The portable clean air cart according to claim 16, wherein the cart is provided with air inlet means for introducing constant supply of exterior air to the interior chamber, and distal to said fan.

19. The portable clean air cart according to claim 18, wherein the air inlet means comprises a grille dimensioned to pass a suitable volume of air without interfering with the fan operation, air circulation, or pressure drop, the grille being proximate to the DC battery, forms the access panel, and directs air across the battery for cooling purposes.

20. A portable cart for housing and transporting at least one work piece in a clean air environment segregated from the environment external to the cart, the portable clean air cart being self-contained and comprising:

a housing that defines an accessible substantially airtight storage compartment having a clean air environment for storing and moving sensitive items being moved between clean air environments while passing through less clean air environments,

said storage compartment including an inlet and outlet, respectively, for receiving and passing air into and out of said compartment,

said housing including;

a first region for receiving and presenting circulated air to said air inlet,

a second region for receiving air expelled from said air outlet,

a third region for passing air from said second region to said first region,

an air managing and air filtration system for continuously circulating air within and through the storage compartment and removing particulates from air circulated into the storage compartment to ensure that the compartment is clean and not stagnant, including air control means for providing a generally uniform airflow between the inlet and outlet of the storage compartment, including a fan, and an air filter, said fan for circulating air inside the housing and presenting air at a desired velocity pressure to said air filter and provide a positive pressure in the compartment to obviate and expel stagnant air from the compartment, and said air filter being juxtaposed with said air inlet for removing contaminants from air received from the fan and prior to being circulated into said compartment,

an access door for permitting user access to said storage compartment, said access door being movable between an open and a closed air tight sealed relation with the storage compartment, wherein should the access door be left ajar, the fan will force air outwardly of the compartment and inhibit contaminated air from entering the compartment,

means for connecting the fan to a source of electrical power, comprising a DC battery, an inverter, and appropriate cabling for connecting the fan to the battery or to an external source of AC electricity, and

means for detecting pressure drop, wherein to determine if the filter is remaining effective or needs to be changed.